RPP Series

Reciprocating Pick
and Place Feeder

Maximize your production efficiency with the RPP Series Reciprocating Pick and Place, designed for high-speed, accurate handling of delicate materials and uniquely shaped products.

30,000 PPH

High Speed

±0.02″

Placement Accuracy

68″

Continuous Load Capacity

The RPP Series — Reciprocating Pick and Place Feeder is designed to handle a wide array of materials, from plastic cards to corrugated boards, with the capability to feed, insert, attach, and batch products efficiently.

Its robust design features a vacuum pick and place system that ensures gentle handling of delicate materials, reducing waste and improving product quality.

The system’s modular design allows for easy integration into existing production lines, making it a versatile solution for industries ranging from pharmaceuticals to consumer goods.

Membership & Loyalty

eCommerce

Retail

For the RPP Series Reciprocating Pick and Place Feeders, Pack-Smart offers tailored solutions to accommodate a range of industrial needs, ensuring flexibility across various applications. The design variations within the RPP Series are detailed below.

RPP-300

Integrated solution for easily feeding
products up to 300 mm in width

RPP-500

Larger format handling for products
up to 500 mm in width

RPP-1100

Multi-product handling with capabilities
to feed five different products simultaneously

This technology is used in the following automated systems.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

duplex card personalization system
CP-250

Duplex Card Personalization System

The CP-250 Duplex Card Personalization System automates high-speed card printing, encoding, labeling, verification, and defect diversion for open loop, closed loop, and payment cards. It supports DOD personalization, barcode inspection, Delta-X tracking, 24/7 operation, and speeds up to 30,000 PPH.

EMV-250 Smart Card Issuance System
EMV-250

Smart Card Issuance System

The EMV-250 Smart Card Issuance System automates contact and contactless encoding, DOD personalization, verification, and production tracking for dual interface chip cards. It supports payment cards, SIM cards, and open loop cards at speeds up to 10,000 cards per hour.

FG-1500

Specialty Corrugated Folding and Finishing

The FG-1500 Specialty Corrugated Folder Gluer produces POP displays and reinforced corrugated packaging with integrated folding, gluing, affixing, and finishing. It processes E, B, C flute and double-wall corrugated board with up to 60-inch blank width, 2,500 PPH speeds, and ±0.5 mm affixing accuracy.

FG-800 Reinforced Carton Specialty Finishing System
FG-800

Reinforced Carton Specialty Finishing System

The FG-800 Reinforced Carton Specialty Finishing System combines folding, gluing, affixing, personalization, and sorting for high-value cartons and auto-erect cartons. It supports speeds up to 10,000 PPH, carton widths up to 30 inches, and ±0.4 mm affixing accuracy.

SC-500 Secure Card Packaging System
SC-500

Secure Card Packaging System

The SC-500 Secure Card Packaging System automates inline card-to-carrier affixing, booklet tipping, DOD personalization, folding, gluing, verification, and pack-out. Designed for SIM, phone, loyalty, gift, open loop, closed loop, and ID cards, it supports high-speed secure packaging with Delta-X traceability.

HLA-500 High-Speed Label Application System
HLA-500

High-Speed Label Application System

The HLA-500 High-Speed Label Application System applies pressure-sensitive labels, Velcro labels, and hi/low tack tape for high-value packaging and print finishing workflows. It supports speeds up to 15,000 PPH, ±0.5 mm affixing accuracy, quick changeovers, and modular inline integration.

WA-800r Rigid Window Affixing System
WA-800r

Rigid Window Affixing System

The WA-800r Rigid Window Affixing System applies rigid windows to high-value cartons and specialty packaging with scratch-free handling, servo-driven placement, and flexible inline finishing. It supports speeds up to 25,000 PPH, product widths up to 30 inches, and materials including PVC, PET, PLA, and polystyrene.

  • Modular construction tailored for various industry applications
  • Ergonomic design for ease of integration and operation
  • Standard gravity and optional extended capacity magazines for different operational scales
  • Digital servo drive for precise movement and product placement
  • Optical sensors and rotary encoders ensure synchronization with downstream equipment
  • Precision bearing and pivot rod motion for exact placements at higher speeds
  • Maintenance-free pneumatic drive systems
  • Quick and easy product changeovers to minimize downtime
  • High-efficiency design with a capability of up to 90 cycles per minute
  • Washdown construction option for stringent hygiene requirements
  • Adjustable magazine settings for different product dimensions
  • Integration capability with ABM Series for enhanced alignment precision
  • Speed: Up to 30,000 placements per hour
  • Placement Accuracy: ±0.02″
  • Continuous Load Capacity: 68″
  • Handles diverse materials, including PVC, PET, and cardboard
  • Product Size Range: Minimum 1 × 1″ to maximum 12 × 12″
  • Machine Dimensions: Customizable based on specific requirements
  • Robust construction with stainless steel and other high-quality materials
  • Operating Conditions: Designed to function optimally across various environmental settings
  • Energy efficient with options for regenerative power systems

Related modules are available for inline applications.

FF Series

Primary Friction Feeder

The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.

SF Series

Secondary Friction Feeder

Reaching up to 600 products per minute, the SF Series is a perfect choice for handling light paper to heavy stock material.

RP Series

Rotary Pick and Place Series

Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.