HSL-60
High-Speed Label Applicator
The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
HLA-500
High-Speed Label
Application System
This high-speed label application system is equipped with sophisticated sensors and control systems that adjust parameters in real time to suit varying material specifications and environmental conditions.
Flexible High-Speed Label Application for Print Finishing
The HLA-500 High-Speed Label Application System applies pressure-sensitive labels, Velcro labels, and hi/low-tack tape to high-value cartons and specialty packaging at speeds up to 15,000 products per hour. Designed for accurate placement and fast job changeovers, the system supports ±0.5 mm affixing accuracy across demanding print finishing workflows.
Built on a modular platform, the HLA-500 can integrate additional inline processes such as folding, gluing, creasing, tipping, Braille embossing, inspection, and digital imaging. Finished products can be delivered shingled, batched, or transferred through bridging modules for seamless connection to downstream third-party equipment.
High-Value Cartons
Specialty Packaging
Speed & Precision
- Achieve speeds of up to 15,000 products per hour, ensuring rapid production and meeting high-demand requirements.
- Consistent placement accuracy of ±0.5 mm for velcro labels, hi/low tack tape, and other reclose fasteners.
- Networked brushless servo-driven technology for the timed blank feeder ensures smooth and efficient operations.
- Features for all cylinders ensure consistent speed and performance throughout the process.
Modular Design & Integration
- Simultaneously carry out processes like folding, gluing, creasing, tipping, Braille embossing, and digital imaging.
- Choose from various delivery options such as shingled, in batches, or bridging modules for easy integration with third-party equipment.
- Store jobs and machine parameters with extensive diagnostics, allowing for quick setups and changeovers.
- Ethernet and internet connectivity via laptop ensures real-time monitoring and control.
State-of-the-Art Control Systems
- Stainless Steel Planetary gearheads provide longevity and reliable performance.
- Advanced fiber-optic networked control systems ensure lightning-fast communication and real-time adjustments.
- Adjust the system’s speed based on product requirements, ensuring optimal output.
- Automatic speed compensation ensures consistent product handling and delivery.
Watch the High-Speed Pressure Sensitive
Label Application System in Action
- Modular System Approach: Enables simultaneous execution of various in-line processes such as folding, gluing, creasing, tipping, Braille embossing, and digital imaging.
- Multiple Delivery Options: Offers choices like shingled, in batches, or bridging modules for diverse delivery needs.
- Networked Brushless Servo-Driven Technology: Ensures timely and efficient feeding of blanks.
- Speed Compensation: Provides consistent speed adjustments for all cylinders.
- Recipe Functionality: Allows for the storage of jobs and machine parameters with extensive diagnostics for quick setups.
- Connectivity Features: Equipped with Ethernet and internet connectivity via a laptop for real-time monitoring and control.
- Durable Construction: Built with Stainless Steel Planetary gearheads for longevity.
- Advanced Control Systems: Utilizes a fiber-optic networked control system for fast communication and real-time adjustments.
- Variable Speed Delivery System: Ensures optimal output by adjusting the system’s speed based on product requirements.
- High-Speed Belt Lifting: Features automatic speed compensation for consistent product handling.
- Affixing accuracy of ±0.5 mm
- Maximum carton speed up to 30,000 cartons per hour
- Networked brushless servo driven
- Fiber-optic networked
- Variable speed with batching
- High-speed with automatic speed compensation
Process Flow
The process flow for the HLA-500 High-Speed Label Application System is engineered to maximize efficiency and precision. This system seamlessly integrates each step of the labeling process, from initial product feeding to final quality inspection, ensuring high-speed, accurate label application with minimal downtime.
- Smart Feeder: Efficiently automates your document inserting processes with speed and ease. Tasks combining multiple pre-fold inserts/outserts in variable stack counts are accomplished with the utmost precision and productivity, providing a quicker return on investment.
- Vacuum Conveyor: High torque servo-driven vacuum transport conveys products at exacting speeds and controls product placement with 8 selectable vacuum zones.
- Delivery Transport: The delivery conveyor is designed with several ergonomic features minimizing fatigue of the operator when handling products in high-speed applications.
- Barcode Scanning Module: ISO Grading and/or data capturing virtualy all types of linear 2D barcode. Any non-conforming products are automatically diverted to ensure maximum throughput.
- High-Speed Label Applicator: A highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
- Divert Gate: Divert non-compliant products from the product stream through a reciprocating gate.
Included HLA-500 Technologies
The HLA-500 High-Speed Label Application System incorporates state-of-the-art technologies designed to enhance performance and reliability. Key technologies include a brushless servo drive for precise control, vacuum tensioned web for stable label handling, and advanced fiber-optic sensors for accurate positioning and operation monitoring.
FF Series
Primary Friction Feeder
The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.
VSC-1000
Vision Scan System
The VSC-1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.
VC Series
Vacuum Transport
High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.
