Secure Card
Packaging System

• High-Speed Production: Capable of achieving speeds up to 13,000 UPH, optimizing production timelines.
  
• Precision Placement: Offers card and component placement accuracy of ±0.02″, ensuring each product meets the highest quality standards.
  
• Integrated Verification Systems: Built-in systems that track products throughout the production process, ensuring all errors are identified, diverted, and addressed.
  
• Virtual Machine Platform: 100% servo-driven system that provides unmatched reliability and flexibility.
  
• Multiple Component Inserting: Capability to insert various components seamlessly.

• Full Data Capturing and Reporting: Comprehensive system that tracks product data, provides insights, and generates detailed reports on any issues, allowing for real-time adjustments.
  
• Modular Design: A building block approach that allows customers to tailor the system to their specific needs, both at the time of purchase and in the future.
  
• End-to-End Solutions: Comprehensive solutions that cover everything from batching to wrapping and labelling bundles.
  
• Package and Component Personalization: Offers in-line personalization of cards, carriers, and more in a single system pass.

• Speed: Up to 13,000 UPH
  
• Placement Accuracy: Card and component placement accuracy of ±0.02″
  
• Personalization: 300–600 DPI DOD printing
  
• Recipe Storage: 20 recipes with additional storage available
  
• System Width: 38″
  
• System Length: 535.5″

• System Drive: 100% servo-driven with digital brushless servo motors
  
• Uptime: Upwards of 95%
  
• Minimum Material Size (Width × Length × Thickness): 1.25″ × 1.25″ × 0.01″
  
• Maximum Material Size: 9″ × 20″ × 0.17″
  
• System Height: 69.5″
  
• Card Material: Metal cards, Plastic cards, Paper / fiber-based cards, Composite cards, Premium specialty cards, Carbon fiber cards, Wood cards, Ceramic cards

• Rotary Pick & Place with Realignment: Employs vacuum pressure for precise card and carrier placement, managed by software for optimal alignment accuracy. Can feed metal cards.
  
• Vacuum Transport: Ensures smooth and stable transport, with software monitoring speed and stability to prevent misalignments.

• Smart Feeder: Feeds cards and carriers into the system, with software adjustments allowing for variations in material handling.

• DOD Inkjet and UV Drying: Delivers high-resolution printing with UV curing, software-controlled for precise ink deposition and curing times.
  
• Magstripe Encoder: Encodes magnetic stripes, with software ensuring correct encoding settings and verifying stripe quality.

• Camera Verification System: Uses Optical Character Recognition (OCR) to check print and encode quality, with software directing automatic corrections.

• Hot Melt Glue Application: Applies adhesive under software control to ensure consistent glue patterns and volumes.
  
• Plowfold: Mechanically folds the carrier, with software timing the folds to match the throughput speed.

• Front Fold and Bump & Turn: Additional folds and reorientation are tightly controlled by software to maintain precise alignment and packaging integrity.

• Scratch-Off Label Application: Software schedules and controls the application of scratch-off labels, integrating security features as required.
  
• Print and Apply Labelling: Final labeling is controlled by software, ensuring labels are accurately placed and contain correct information.

• Operator Interface with 15″ Screen: Provides a central hub for operators to interact with the system’s software, offering real-time diagnostics, adjustments, and feedback on system performance.

Delta-X Real-Time Controller

• System Oversight and Data Traceability: The advanced Delta-X controller manages all operational parameters, maintaining data integrity and traceability across the process. It supports predictive analytics for maintenance, on-the-fly adjustments for product setups, and detailed reporting for quality assurance.