DO Series

Overhead Divert

Enhance production line efficiency with the DO Series Overhead Divert, designed for high-speed, accurate product diversion and handling.

Enhance production line efficiency with the DO Series Overhead Divert, designed for high-speed, accurate product diversion and handling.

Efficiency

High-speed product diversion
maintaining production integrity

Ergonomics

Designed to minimize fatigue
with automated product handling

The DO Series Overhead Divert is engineered to seamlessly divert products from conveyor lines to overhead handling systems, facilitating manual sorting and bundling while ensuring continuous production flow.

This system is ideal for environments requiring high throughput and precise product handling.

  • Pharmaceutical: Handling Leaflets and Inserts

  • Cosmetics: For Packaging Lids

  • POP Displays and Promotional Packaging

  • Gift, Loyalty, and Banking Card Packaging

The DO Series Overhead Divert is designed without variations, offering a standard, highly optimized configuration to meet the needs of diverse industrial applications. This singular design approach ensures uniform performance across all installations, facilitating seamless integration into existing production lines.

This technology is used in the following automated systems.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

duplex card personalization system
CP-250

Duplex Card Personalization System

The CP-250 Duplex Card Personalization System automates high-speed card printing, encoding, labeling, verification, and defect diversion for open loop, closed loop, and payment cards. It supports DOD personalization, barcode inspection, Delta-X tracking, 24/7 operation, and speeds up to 30,000 PPH.

SC-500 Secure Card Packaging System
SC-500

Secure Card Packaging System

The SC-500 Secure Card Packaging System automates inline card-to-carrier affixing, booklet tipping, DOD personalization, folding, gluing, verification, and pack-out. Designed for SIM, phone, loyalty, gift, open loop, closed loop, and ID cards, it supports high-speed secure packaging with Delta-X traceability.

  • Brushless servo-driven product transport for high-speed operation
  • Stepper-driven overhead platform ensuring consistent product handling
  • Rotary encoder kit for synchronizing belt speed with conveyor systems
  • Dual belt incline to securely transport products without slippage
  • Clear polycarbonate shield for operator safety
  • Adjustable height and lateral position for diverse product sizes
  • Fiber optic sensor for precise product positioning
  • Pneumatic retracting gate for efficient product diversion
  • Stainless steel product collection tray with adjustable separators for organized output
  • Anodized aluminum frame for durability and corrosion resistance
  • TPU round belts offer minimal creep and extended service life
  • HMI Panel with a touchscreen interface for easy control
  • Frame Material: Anodized aluminum
  • Belt Material: TPU round belts
  • Shielding: Polycarbonate cover
  • Maximum Belt Speed: Adjustable up to 500 ft/min
  • Product Handling Capacity: Up to 6 parallel belts
  • Actuator Type: Dual pneumatic
  • Power Requirements: 220 V AC, 3-phase
  • Air Consumption: 30 cfm at 60 psi
  • Maintenance: Low maintenance with easy access to components
  • Conveyor Width Adjustment: 12″, 20″, 30″
  • Vertical Adjustment: Through twist lock handles
  • Conveyor Length: Customizable based on application

Related modules are available for inline applications.

DZ Series

Zoned Divert Gate System

Elevate efficiency with the DZ Series Zoned Divert, designed for precise sorting and high-capacity handling in demanding industrial environments.