ABM

Automatic Product
Alignment

Enhance your production line with the ABM Automatic Product Alignment Module, designed to ensure precise alignment and placement of products with minimal changeover time.

Enhance your production line with the ABM Automatic Product Alignment Module, designed to ensure precise alignment and placement of products with minimal changeover time.

Productivity

Speeds up to 30,000 PPH

Efficiency

Adjustable and Repeatable Configurations

Precision

Alignment and Placement Within ±0.018″

The ABM Automatic Product Alignment Module is engineered to optimize the precision of product placement in high-speed production lines.

This module ensures accurate registration of affixed items, improving the overall efficiency and reliability of the production process.

Designed for continuous operation, the ABM module features modern servo motor technology and robust construction, making it ideal for various applications, including feeding plastic cards, labels, and product samples.

  • Open Loop

  • Closed Loop

  • Retail

  • Finance

  • Leaflets and Brochures

The ABM — Automatic Product Alignment is a precision-engineered technology designed for seamless integration and unparalleled accuracy. This system operates as a singular, optimized solution with no variations, ensuring consistent performance and reliability across all applications. Its simplicity and efficiency make it the ideal choice for environments requiring flawless product alignment without the complexity of customization.

This technology is used in the following automated systems.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

duplex card personalization system
CP-250

Duplex Card Personalization System

The CP-250 Duplex Card Personalization System automates high-speed card printing, encoding, labeling, verification, and defect diversion for open loop, closed loop, and payment cards. It supports DOD personalization, barcode inspection, Delta-X tracking, 24/7 operation, and speeds up to 30,000 PPH.

CC-800

Carton Check and Defect Detection System

Inspect carton blanks before defects move downstream with 8K vision, AI-assisted classification, PDF verification, reject handling, and Delta-X tracking.

SC-500 Secure Card Packaging System
SC-500

Secure Card Packaging System

The SC-500 Secure Card Packaging System automates inline card-to-carrier affixing, booklet tipping, DOD personalization, folding, gluing, verification, and pack-out. Designed for SIM, phone, loyalty, gift, open loop, closed loop, and ID cards, it supports high-speed secure packaging with Delta-X traceability.

HLA-500 High-Speed Label Application System
HLA-500

High-Speed Label Application System

The HLA-500 High-Speed Label Application System applies pressure-sensitive labels, Velcro labels, and hi/low tack tape for high-value packaging and print finishing workflows. It supports speeds up to 15,000 PPH, ±0.5 mm affixing accuracy, quick changeovers, and modular inline integration.

FG-500

Specialty Carton Folding and Finishing System

The FG-500 Specialty Carton Folding and Finishing System automates carton kitting, affixing, folding, gluing, DOD personalization, inspection, and reject handling. It supports ±0.4 mm affixing accuracy, 600 DPI printing, and Delta-X quality control for secure, conforming finished packages.

  • Brushless Servo Drive: High-performance brushless servo motor for driving the chain conveyor.
  • Low Backlash Planetary Gear System: Ensures precise positioning with minimal mechanical play.
  • Electronic Speed Synchronization: Synchronizes the speed of the chain conveyor with other production line components.
  • Indexing Chain Conveyor: Equipped with paddles for accurate product alignment.
  • Optical Sensors with LED Indicators: Detect product position for registration and jam detection.
  • Missing Product Detection: Ensures that only correctly placed products proceed to the next stage.
  • Adjustable Height and Lateral Position: Swivel lock handles for easy adjustment of module position.
  • Position Dial Gauge: Allows for precise micro-adjustment of lateral module position.
  • Durable Anodized Aluminum Frame: Provides a sturdy and reliable structure for continuous operation.
  • Polycarbonate Cover: Protects against pinch points while maintaining the visibility of the product feed.
  • HMI Panel: Touchscreen interface for easy control and monitoring.
  • Universal Mounts: Enables easy integration with various production lines.
  • Placement Accuracy: ±0.5 mm
  • Max Speed: 30,000 pieces/hour
  • Min Product Length: 25 mm
  • Max Product Length: 228 mm
  • Min Product Width: 25 mm
  • Max Product Width: 300 mm
  • Max Product Thickness: 12 mm
  • Power Consumption: 220 V, 20 A, 1 phase
  • Air Pressure: 60 PSI
  • Frame Material: Aerospace-grade aluminum
  • Motor Size: High-torque brushless servo motor
  • Environmental Requirements: Suitable for 24/7 operation in standard industrial environments
  • Protection Rating: IP-rated components for dust and moisture resistance

Related modules are available for inline applications.

RP Series

Rotary Pick and Place Series

Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.

HM-10

Hot Melt Glue System

Revolutionize your production with the HM-10 Hot Melt Glue System, offering precision application for a wide range of adhesive needs.

VC Series

Vacuum Transport

High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones. 

PG-900

Flexo Pattern Glue Module

Elevate your production capabilities with the PG-900 Flexo Pattern Glue Module, designed for precise and flexible adhesive applications.

CEG-1

Cold Glue System

The CEG-1 Cold Glue System is engineered for high-precision, tamper-proof adhesive applications.

SJ Series

DOD Inkjet

Smart Jet uses industry leading head technology to deliver UV Cured 600 DPI DOD Ink onto any surface. 

PF50-90

Plow Fold Module

The PF50-90 Plow Fold Module integrates seamlessly into production lines, offering both left and right folding configurations.