RPP Series

Reciprocating Pick
and Place Feeder

Maximize your production efficiency with the RPP Series Reciprocating Pick and Place, designed for high-speed, accurate handling of delicate materials and uniquely shaped products.

30,000 PPH

High Speed

±0.02″

Placement Accuracy

68″

Continuous Load Capacity

The RPP Series — Reciprocating Pick and Place Feeder is designed to handle a wide array of materials, from plastic cards to corrugated boards, with the capability to feed, insert, attach, and batch products efficiently.

Its robust design features a vacuum pick and place system that ensures gentle handling of delicate materials, reducing waste and improving product quality.

The system’s modular design allows for easy integration into existing production lines, making it a versatile solution for industries ranging from pharmaceuticals to consumer goods.

Membership & Loyalty

eCommerce

Retail

For the RPP Series Reciprocating Pick and Place Feeders, Pack-Smart offers tailored solutions to accommodate a range of industrial needs, ensuring flexibility across various applications. The design variations within the RPP Series are detailed below.

RPP-300

Integrated solution for easily feeding
products up to 300 mm in width

RPP-500

Larger format handling for products
up to 500 mm in width

RPP-1100

Multi-product handling with capabilities
to feed five different products simultaneously

This technology is used in the following automated systems.

1-PAS

Card to Bundle in One Pass

World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.

CP-250

Card Personalization System

With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.

EMV-250

Smart Card Issuance

Engineered to meet the rigorous demands of EMV chip card encoding, this system combines advanced encoding capabilities with high-speed processing to deliver unparalleled efficiency.

FG-1500

Specialty Corrugated Folding and Finishing

Specialty 60″ Corrugated Folder Gluer with Plastics Clips and Reinforcements for POP Displays.

FG-800

Reinforced Carton Specialty Finishing

Combine folding, gluing, affixing, personalization, and sorting in a single pass.

Complete and modular packaging automation systems
SC-500

Secure Card Packaging

Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.

HLA-500

High-Speed Pressure Sensitive Label Application System

This system is equipped with sophisticated sensors and control systems that adjust parameters in real-time to suit varying material specifications and environmental conditions.

WA-800r

Window Affixing System

WA-800r delivers unmatched speed, accuracy and flexibility allowing affixing of rigid windows to virtually any carton product available.

  • Modular construction tailored for various industry applications
  • Ergonomic design for ease of integration and operation
  • Standard gravity and optional extended capacity magazines for different operational scales
  • Digital servo drive for precise movement and product placement
  • Optical sensors and rotary encoders ensure synchronization with downstream equipment
  • Precision bearing and pivot rod motion for exact placements at higher speeds
  • Maintenance-free pneumatic drive systems
  • Quick and easy product changeovers to minimize downtime
  • High-efficiency design with a capability of up to 90 cycles per minute
  • Washdown construction option for stringent hygiene requirements
  • Adjustable magazine settings for different product dimensions
  • Integration capability with ABM Series for enhanced alignment precision
  • Speed: Up to 30,000 placements per hour
  • Placement Accuracy: ±0.02″
  • Continuous Load Capacity: 68″
  • Handles diverse materials, including PVC, PET, and cardboard
  • Product Size Range: Minimum 1 × 1″ to maximum 12 × 12″
  • Machine Dimensions: Customizable based on specific requirements
  • Robust construction with stainless steel and other high-quality materials
  • Operating Conditions: Designed to function optimally across various environmental settings
  • Energy efficient with options for regenerative power systems

Related modules are available for inline applications.

FF Series

Primary Friction Feeder

The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.

SF Series

Secondary Friction Feeder

Reaching up to 600 products per minute, the SF Series is a perfect choice for handling light paper to heavy stock material.

RP Series

Rotary Pick and Place Series

Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.

RP Series

Rotary Pick
and Place Feeder

Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.

30,000 PPH

High Speeds

±0.02″

Placement Accuracy

68″

Continuous Load Capacity

The Rotary Pick and Place Feeder features 360° rotating arms with articulating suction cups, enabling millisecond product to attach and release for high-speed feeding.   

The highly adjustable modular components enable the handling of varying product sizes and adjustable pick-up and drop-off points with quick changeovers.

Products such as cards, leaflets, sachets, and rigid windows, which are a challenge for typical belt-driven feeders, are a natural fit for the Rotary Pick and Place feeder. 

Membership & Loyalty

eCommerce

Retail

The RP Series Rotary Pick and Place technology is available in multiple configurations to meet a wide range of production demands. With options designed for varying speeds, product sizes, and material types, the RP Series delivers precise handling and placement, ensuring exceptional efficiency and adaptability for even the most complex packaging workflows.

RP-300

Integrated solution for easily feeding
products up to 300 mm in width.

RP-300M

Standalone feeding solution for easy
integration with any equipment and 3rd
party finishing and packaging lines.

RP-500

Pick and place solution for products up
500 mm in width, using 16 suction cups.

RP-960i

Seamlessly insert tray blanks
into standard tray-forming machines.

RP-1100

 Pick and place solution with multiple
magazines for simultaneous feeding
five products at high speeds.

The Rotary Pick and Place technology is used in the following automated systems.

1-PAS

Card to Bundle in One Pass

World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.

CP-250

Card Personalization System

With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.

EMV-250

Smart Card Issuance

Engineered to meet the rigorous demands of EMV chip card encoding, this system combines advanced encoding capabilities with high-speed processing to deliver unparalleled efficiency.

FG-1500

Specialty Corrugated Folding and Finishing

Specialty 60″ Corrugated Folder Gluer with Plastics Clips and Reinforcements for POP Displays.

FG-800

Reinforced Carton Specialty Finishing

Combine folding, gluing, affixing, personalization, and sorting in a single pass.

Complete and modular packaging automation systems
SC-500

Secure Card Packaging

Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.

HLA-500

High-Speed Pressure Sensitive Label Application System

This system is equipped with sophisticated sensors and control systems that adjust parameters in real-time to suit varying material specifications and environmental conditions.

WA-800r

Window Affixing System

WA-800r delivers unmatched speed, accuracy and flexibility allowing affixing of rigid windows to virtually any carton product available.

  • Maintenance-free brushless servo drive with high speed and acceleration
  • Vacuum suction with a pneumatically actuated blow-off
  • Six-arm rotary feeder with adjustable spring-loaded suction cups
  • Low backlash planetary drive system
  • Pneumatic separators prevent double product pickup
  • Oil-free, air-cooled vacuum pumps
  • Anodized aluminum build
  • Polycarbonate safety hood
  • Autoloader module for extended magazine capacity and automatic product in-feed
  • Twist lock handles for adjustable module position
  • Adjustable magazine mounting bracket with position indicators
  • Toolless adjustable product clips
  • Modify product pick-up and drop-off points with an adjustable cam
  • Mobile stands
  • Optical sensor kit
  • Rotary encoder kit for on-the-fly speed synchronization
  • Max speed: 30,000 PPH
  • Placement accuracy: ±2 mm, or ±0.5 mm with ABM
  • Magazine size: 30″
  • Number of arms: 4 or 6
  • Arm width: 12″, 20″, 43″
  • Number of suction cups: 12, 16
  • Physical length: 34″
  • Physical width: 22″, 28″
  • Pick & place diameter: 23″, 26″
  • Min prod. size (L × W): 1.25″ × 1.25″
  • Max prod. size (L × W): 11″ × 9″
  • Min prod. thickness: 0.02″ (0.05 mm)
  • Max prod. thickness: 0.25″ (6 mm)
  • Standard voltage: 230 V AC, 3 phase, 50/60 Hz
  • Motor size: 0.6 HP, 2 HP
  • Max. vacuum: 25.5 Hg (12.5 PSI)
  • Max. air consumption: 5.4 cfm, 28 cfm
  • Servo power consumption: 630 W

Related modules are available for inline applications.

FF Series

Primary Friction Feeder

The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.

SF Series

Secondary Friction Feeder

Reaching up to 600 products per minute, the SF Series is a perfect choice for handling light paper to heavy stock material.

RPP Series

Reciprocating Pick and Place Series

Maximize your production efficiency with the RPP Series, designed for high-speed, accurate handling of delicate materials and uniquely shaped products.