Industries

Specialty Print and Premium Packaging

Delivering unparalleled solutions that ensure your product not only stands out but also conveys its unique value through innovative and specialty packaging and printing.

  • Whether the need is panoramic windows, innovative shapes, secure blisters, retail-ready boxes, caps, and closures, Pack-Smart will configure a solution to meet your top speed and creativity requirements.
  • Adopting sustainable practices in packaging to meet consumer demands and contribute to global sustainability goals.
  • Leveraging technological advancements to offer diverse, high-quality, and innovative printing and packaging solutions.
  • Working with luxury markets that include cosmetics, fragrances, premium alcoholic drinks, and jewellery, our capability of yielding 30,000 panoramic cartons per hour with zero defects is just one example of our superior standards.
  • Navigating the complexities and technicalities of integrating new technologies into existing packaging production lines.
  • Ensuring that sustainable and eco-friendly packaging solutions adhere to quality and durability standards, safeguarding product integrity.

Dive into a realm where your packaging does the talking with cutting-edge solutions designed
to elevate your brand through innovative and specialty print and packaging.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

Automated Packaging Systems
3DF-1

Automated 3D Product Feeding System

The 3D Product Feeding System automates bulk loading, sorting, orienting, buffering, and placement of loose 3D products. Designed for FMCG and pharmaceutical packaging workflows, it uses vibratory feeding, redundant buffers, lugged transport, and pick-and-place handling to deliver up to 200 products per minute.

BA-250

Automated Pack-Out and Fulfillment System

The BA-250 Automated Pack-Out System automates inline batching, wrapping, scanning, weighing, verification, and aggregate labeling for high-speed packaging fulfillment. It produces up to 2,000 finished bundles per hour with camera-based aggregation, weight verification, automated bundle labeling, and Delta-X Trust.

CC-800

Carton Check and Defect Detection System

Inspect carton blanks before defects move downstream with 8K vision, AI-assisted classification, PDF verification, reject handling, and Delta-X tracking.

duplex card personalization system
CP-250

Duplex Card Personalization System

The CP-250 Duplex Card Personalization System automates high-speed card printing, encoding, labeling, verification, and defect diversion for open loop, closed loop, and payment cards. It supports DOD personalization, barcode inspection, Delta-X tracking, 24/7 operation, and speeds up to 30,000 PPH.

EMV-250 Smart Card Issuance System
EMV-250

Smart Card Issuance System

The EMV-250 Smart Card Issuance System automates contact and contactless encoding, DOD personalization, verification, and production tracking for dual interface chip cards. It supports payment cards, SIM cards, and open loop cards at speeds up to 10,000 cards per hour.

FG-1500

Specialty Corrugated Folding and Finishing

The FG-1500 Specialty Corrugated Folder Gluer produces POP displays and reinforced corrugated packaging with integrated folding, gluing, affixing, and finishing. It processes E, B, C flute and double-wall corrugated board with up to 60-inch blank width, 2,500 PPH speeds, and ±0.5 mm affixing accuracy.

FG-800 Reinforced Carton Specialty Finishing System
FG-800

Reinforced Carton Specialty Finishing System

The FG-800 Reinforced Carton Specialty Finishing System combines folding, gluing, affixing, personalization, and sorting for high-value cartons and auto-erect cartons. It supports speeds up to 10,000 PPH, carton widths up to 30 inches, and ±0.4 mm affixing accuracy.

FG-500

Specialty Carton Folding and Finishing System

The FG-500 Specialty Carton Folding and Finishing System automates carton kitting, affixing, folding, gluing, DOD personalization, inspection, and reject handling. It supports ±0.4 mm affixing accuracy, 600 DPI printing, and Delta-X quality control for secure, conforming finished packages.

HLA-500 High-Speed Label Application System
HLA-500

High-Speed Label Application System

The HLA-500 High-Speed Label Application System applies pressure-sensitive labels, Velcro labels, and hi/low tack tape for high-value packaging and print finishing workflows. It supports speeds up to 15,000 PPH, ±0.5 mm affixing accuracy, quick changeovers, and modular inline integration.

MD-200

Multi-Stream Finishing and Packaging System

The MD-200 Multi-Stream Finishing and Packaging System automates final assembly for medical-grade kits, including rapid antigen test kits. It adds kit components, folds carriers, applies DOD serialization, and guides finished kits into wrapping at speeds up to 200 PPM.

SC-500 Secure Card Packaging System
SC-500

Secure Card Packaging System

The SC-500 Secure Card Packaging System automates inline card-to-carrier affixing, booklet tipping, DOD personalization, folding, gluing, verification, and pack-out. Designed for SIM, phone, loyalty, gift, open loop, closed loop, and ID cards, it supports high-speed secure packaging with Delta-X traceability.

WA-800r Rigid Window Affixing System
WA-800r

Rigid Window Affixing System

The WA-800r Rigid Window Affixing System applies rigid windows to high-value cartons and specialty packaging with scratch-free handling, servo-driven placement, and flexible inline finishing. It supports speeds up to 25,000 PPH, product widths up to 30 inches, and materials including PVC, PET, PLA, and polystyrene.

WP-360

Web Digital Printing and Inspection System

The WP-360 Web Digital Printing, Inspection and Tracking System combines 600 DPI UV DOD printing, line scan inspection, defect tracking, and Delta-X reporting for pressure-sensitive labels and narrow web applications. It supports a 14.3-inch print area, 3.5 pL drop size, and speeds up to 500 feet per minute.

Pack-Smart customers consist of brand owners and service industry leaders across Pharmaceutical, Personal Care, Payment, E-Commerce and FMCG markets.