1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
PG-900
Flexo Pattern Glue
Elevate your production capabilities with the PG-900 Flexo Pattern Glue, designed for precise and flexible pattern applications.
Innovative Adhesive Technology for Diverse Applications
The PG-900 Flexo Pattern Glue Module from Pack-Smart incorporates state-of-the-art servo technology and a sophisticated registration system, making it an ideal solution for seamless integration into both Pack-Smart and third-party production lines.
This module is capable of handling various adhesive and coating applications with its dual-roller system, which supports the precise metering of materials.
The Flexo pattern gluing technique utilized by the PG-900 allows for the creation of unlimited glue shapes and patterns, enhancing production flexibility and efficiency.
Membership & Loyalty
eCommerce
Retail
Flexo Pattern Glue: Design Variations
The PG-900 Flexo Pattern Gluer offers customization options such as different roller widths and repeat patterns to cater to specific production requirements, ensuring versatility across multiple applications.
Where this technology is used
This technology is used in the following automated systems.
FG-800
Reinforced Carton Specialty Finishing
Combine folding, gluing, affixing, personalization, and sorting in a single pass.
FG-500
Specialty Carton Folding, Gluing and Finishing
Explore the FG-500 Folding and Gluing System for high-precision carton packaging. With ±0.4 mm accuracy, 600 DPI printing, and real-time quality assurance, achieve flawless packaging outcomes.
Technology
in Action
System Integration
- High torque brushless servo drive ensures rapid and smooth operation
- Ethernet Powerlink network module for superior system integration
- Continuous registration module for consistent material handling
Operational Control
- Low backlash planetary gear system for high precision
- On-the-fly placement glue position adjustment for dynamic operation
- Motorized doctor blade for precise glue application control
Safety & Adjustability
- Remote emergency stop for enhanced operational safety
- Horizontal position adjustment module allows for versatile setup configurations
- Rigid mounts and top safety guard with interlock protect both the module and operators
Efficiency & Detection
- Selective gluing feature to reduce waste and increase application specificity
- Missing product detection to prevent errors and maintain production quality
- High-speed capability with up to 25,000 cycles per hour ensures high throughput
Optional Technology
Related modules are available for inline applications.
VC Series
Vacuum Transport
High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.
HM-10
Hot Melt Glue System
Revolutionize your production with the HM-10 Hot Melt Glue System, offering precision application for a wide range of adhesive needs.
CEG-1
Cold Glue System
Revolutionize your production with the CEG-1 Cold Glue System, engineered for high-precision, tamper-proof adhesive applications.
Advanced Cold Gluing Technology for Secure Applications
The CEG-1 Cold Glue System is specifically engineered for secure, tamper-proof sealing applications, offering precision and efficiency in dispensing cold extruded glue.
This system is distinguished by its capability to handle up to eight glue heads simultaneously, delivering dot, bead, or continuous glue patterns across a wide range of materials, including PVC, card stock, corrugated cardboard, plastic film, and metals.
It’s designed to integrate seamlessly with various production lines, particularly where permanent sealing is crucial.
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Membership & Loyalty
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eCommerce
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Retail
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Pharmaceuticals
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Luxury Goods
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POP Displays
Cold Glue System: Design Variations
The CEG-1 Cold Glue System is uniquely designed to accommodate various production scales without the need for different models, emphasizing its flexibility and adaptability to multiple operational setups.
Where this technology is used
This technology is used in the following automated systems.
1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
FG-800
Reinforced Carton Specialty Finishing
Combine folding, gluing, affixing, personalization, and sorting in a single pass.
Technology
in Action
Dispensing
- Up to 8 glue heads for simultaneous application
- Modular design allows for easy customization and expansion
- Integrated manual pushbutton for instant manual control
Precision
- High switching frequency ensures rapid response times
- Precise stroke adjustment for fine control of adhesive quantity
- Clean cut-off with optimized nozzle geometry to minimize waste
Durability
- Designed for 1 billion operating cycles ensuring longevity
- Easy maintenance with accessible components
- Robust construction suitable for demanding industrial environments
Integration
- Compact design facilitates integration into existing lines
- Compatible with various Pack-Smart systems like the PF900 and HEG 1
- Supports both small and large-scale operations
Operational Capacity
- Speed: Capable of up to 400 m/min
- Max Pressure: 30 bar for consistent glue application
System Specifications
- Tank Size: 20 L, reducing refill frequency
- Viscosity Handling: Up to 4000 cps for a wide range of adhesives
Design Specifications
- Minimal design footprint with a width of just 20 mm
- LED displays for real-time feedback and system monitoring
Sustainability
- IP54 rating, ensuring protection against dust and moisture
- Designed to operate within a temperature range of 15 to 30°C
Optional Technology
Related modules are available for inline applications.
HM-10
Hot Melt Glue System
Revolutionize your production with the HM-10 Hot Melt Glue System, offering precision application for a wide range of adhesive needs.
PG-900
Flexo Pattern Glue Module
Elevate your production capabilities with the PG-900 Flexo Pattern Glue Module, designed for precise and flexible adhesive applications.
HM-10
Hot Melt Glue System
Designed for both fugitive and permanent bonding, this hot melt glue system offers unparalleled accuracy with up to 8 heads.
Hot Melt Glue System: The Future of Adhesive Technology
This technology is meticulously engineered to dispense hot extruded glue with exceptional control and precision. Whether you require a permanent bond or a temporary hold, the Hot Melt Glue system is equipped with versatile heads capable of creating dots, beads, or continuous patterns across a diverse range of materials. Its modular design seamlessly integrates into existing production lines or stands alone as a robust solution for all your gluing needs.
With its advanced temperature control, the Hot Melt Glue system ensures stable viscosity, providing a protective seal and tamper-evident security for a variety of packaging applications. The system’s four applicator heads are designed to minimize spillage, maximizing efficiency and safeguarding against waste. Embrace the benefits of a low-maintenance, energy-efficient hot gluing system with Pack-Smart’s HM Series.
Membership & Loyalty
eCommerce
Retail
Hot Melt Glue System: Design Variations
The HM-10 Hot Melt Glue system is available in various configurations, including options with 4 to 8 heads, to accommodate different production scales and application complexities.
Where this technology is used
This technology is used in the following automated systems.
1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
Technology
in Action
Performance
- High-speed operation at 300 m/min with continuous registration
- On-the-fly glue position adjustments for dynamic production environment
Efficiency
- Low maintenance cost with built-in energy-saving measures
- 4 L tank size for extended operation without frequent refills
Reliability
- Robust construction with a 3 kW variable servo drive for consistent performance
- IP42 standard protection class, upgradeable to IP55 for enhanced durability
Compatibility
- Modular foundation for easy integration with Pack-Smart and third-party solutions
- Versatile application across a range of materials and industries
Physical
- Temperature Range: 20—200°C
- Adhesive Compatibility: Thermoplastic adhesives
- Sealing Technology: Ball valve 296 / BV / NV
Utility Requirements
- Pneumatic Valve Connection: 24 V DC, 8 W
- Operating Voltage: 230 V AC, 50/60 Hz
- Tank Size: 4 L
Mechanical Details
- Nozzle Diameter Options: 0.2 to 2 mm
- Max Viscosity: 5000 cps
- Speed: Up to 300 m/min
Control and Operation
- Instant on/off capabilities
- Easy adjustment controls
- Advanced diagnostic systems
Optional Technology
Related modules are available for inline applications.
CEG-1
Cold Glue System
The CEG-1 Cold Glue System is engineered for high-precision, tamper-proof adhesive applications.
PG-900
Flexo Pattern Glue Module
Elevate your production capabilities with the PG-900 Flexo Pattern Glue Module, designed for precise and flexible adhesive applications.