PG-900

Flexo Pattern Glue

Elevate your production capabilities with the PG-900 Flexo Pattern Glue, designed for precise and flexible pattern applications.

Elevate your production capabilities with the PG-900 Flexo Pattern Glue, designed for precise and flexible pattern applications.

Precision

Precise adhesive patterns
with high-speed operational capability

Flexibility

Enables unlimited adhesive shapes
without sheet direction changes

The PG-900 Flexo Pattern Glue Module from Pack-Smart incorporates state-of-the-art servo technology and a sophisticated registration system, making it an ideal solution for seamless integration into both Pack-Smart and third-party production lines.

This module is capable of handling various adhesive and coating applications with its dual-roller system, which supports the precise metering of materials.

The Flexo pattern gluing technique utilized by the PG-900 allows for the creation of unlimited glue shapes and patterns, enhancing production flexibility and efficiency.

Membership & Loyalty

eCommerce

Retail

The PG-900 Flexo Pattern Gluer offers customization options such as different roller widths and repeat patterns to cater to specific production requirements, ensuring versatility across multiple applications.

This technology is used in the following automated systems.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

FG-800 Reinforced Carton Specialty Finishing System
FG-800

Reinforced Carton Specialty Finishing System

The FG-800 Reinforced Carton Specialty Finishing System combines folding, gluing, affixing, personalization, and sorting for high-value cartons and auto-erect cartons. It supports speeds up to 10,000 PPH, carton widths up to 30 inches, and ±0.4 mm affixing accuracy.

FG-500

Specialty Carton Folding and Finishing System

The FG-500 Specialty Carton Folding and Finishing System automates carton kitting, affixing, folding, gluing, DOD personalization, inspection, and reject handling. It supports ±0.4 mm affixing accuracy, 600 DPI printing, and Delta-X quality control for secure, conforming finished packages.

  • High torque brushless servo drive ensures rapid and smooth operation
  • Ethernet Powerlink network module for superior system integration
  • Continuous registration module for consistent material handling
  • Low backlash planetary gear system for high precision
  • On-the-fly placement glue position adjustment for dynamic operation
  • Motorized doctor blade for precise glue application control
  • Remote emergency stop for enhanced operational safety
  • Horizontal position adjustment module allows for versatile setup configurations
  • Rigid mounts and top safety guard with interlock protect both the module and operators
  • Selective gluing feature to reduce waste and increase application specificity
  • Missing product detection to prevent errors and maintain production quality
  • High-speed capability with up to 25,000 cycles per hour ensures high throughput

Related modules are available for inline applications.

VC Series

Vacuum Transport

High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones. 

HM-10

Hot Melt Glue System

Revolutionize your production with the HM-10 Hot Melt Glue System, offering precision application for a wide range of adhesive needs.

CEG-1

Cold Glue System

Revolutionize your production with the CEG-1 Cold Glue System, engineered for high-precision, tamper-proof adhesive applications.

Revolutionize your production with the CEG-1 Cold Glue System, engineered for high-precision, tamper-proof adhesive applications.

Efficiency

Achieve high throughput
up to 30,000 cycles per minute

Precision

Superior control with 1 ms
glue dispensing time

The CEG-1 Cold Glue System is specifically engineered for secure, tamper-proof sealing applications, offering precision and efficiency in dispensing cold extruded glue.

This system is distinguished by its capability to handle up to eight glue heads simultaneously, delivering dot, bead, or continuous glue patterns across a wide range of materials, including PVC, card stock, corrugated cardboard, plastic film, and metals.

It’s designed to integrate seamlessly with various production lines, particularly where permanent sealing is crucial.

  • Membership & Loyalty

  • eCommerce

  • Retail

  • Pharmaceuticals

  • Luxury Goods

  • POP Displays

The CEG-1 Cold Glue System is uniquely designed to accommodate various production scales without the need for different models, emphasizing its flexibility and adaptability to multiple operational setups.

This technology is used in the following automated systems.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

SC-500 Secure Card Packaging System
SC-500

Secure Card Packaging System

The SC-500 Secure Card Packaging System automates inline card-to-carrier affixing, booklet tipping, DOD personalization, folding, gluing, verification, and pack-out. Designed for SIM, phone, loyalty, gift, open loop, closed loop, and ID cards, it supports high-speed secure packaging with Delta-X traceability.

FG-800 Reinforced Carton Specialty Finishing System
FG-800

Reinforced Carton Specialty Finishing System

The FG-800 Reinforced Carton Specialty Finishing System combines folding, gluing, affixing, personalization, and sorting for high-value cartons and auto-erect cartons. It supports speeds up to 10,000 PPH, carton widths up to 30 inches, and ±0.4 mm affixing accuracy.

  • Up to 8 glue heads for simultaneous application
  • Modular design allows for easy customization and expansion
  • Integrated manual pushbutton for instant manual control
  • High switching frequency ensures rapid response times
  • Precise stroke adjustment for fine control of adhesive quantity
  • Clean cut-off with optimized nozzle geometry to minimize waste
  • Designed for 1 billion operating cycles ensuring longevity
  • Easy maintenance with accessible components
  • Robust construction suitable for demanding industrial environments
  • Compact design facilitates integration into existing lines
  • Compatible with various Pack-Smart systems like the PF900 and HEG 1
  • Supports both small and large-scale operations
  • Speed: Capable of up to 400 m/min
  • Max Pressure: 30 bar for consistent glue application
  • Tank Size: 20 L, reducing refill frequency
  • Viscosity Handling: Up to 4000 cps for a wide range of adhesives
  • Minimal design footprint with a width of just 20 mm
  • LED displays for real-time feedback and system monitoring
  • IP54 rating, ensuring protection against dust and moisture
  • Designed to operate within a temperature range of 15 to 30°C

Related modules are available for inline applications.

HM-10

Hot Melt Glue System

Revolutionize your production with the HM-10 Hot Melt Glue System, offering precision application for a wide range of adhesive needs.

PG-900

Flexo Pattern Glue Module

Elevate your production capabilities with the PG-900 Flexo Pattern Glue Module, designed for precise and flexible adhesive applications.

HM-10

Hot Melt Glue System

Designed for both fugitive and permanent bonding, this hot melt glue system offers unparalleled accuracy with up to 8 heads. 

Designed for both fugitive and permanent bonding, this hot melt glue system offers unparalleled accuracy with up to 8 heads. 

Up to
8 heads

1 billion
cycles 

8,000
cycles/min 

0.2 mm nozzle
accuracy 

5000 cps
max viscosity  

4 L full
tank size  

This technology is meticulously engineered to dispense hot extruded glue with exceptional control and precision. Whether you require a permanent bond or a temporary hold, the Hot Melt Glue system is equipped with versatile heads capable of creating dots, beads, or continuous patterns across a diverse range of materials. Its modular design seamlessly integrates into existing production lines or stands alone as a robust solution for all your gluing needs. 

With its advanced temperature control, the Hot Melt Glue system ensures stable viscosity, providing a protective seal and tamper-evident security for a variety of packaging applications. The system’s four applicator heads are designed to minimize spillage, maximizing efficiency and safeguarding against waste. Embrace the benefits of a low-maintenance, energy-efficient hot gluing system with Pack-Smart’s HM Series. 

Membership & Loyalty

eCommerce

Retail

The HM-10 Hot Melt Glue system is available in various configurations, including options with 4 to 8 heads, to accommodate different production scales and application complexities.

This technology is used in the following automated systems.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

SC-500 Secure Card Packaging System
SC-500

Secure Card Packaging System

The SC-500 Secure Card Packaging System automates inline card-to-carrier affixing, booklet tipping, DOD personalization, folding, gluing, verification, and pack-out. Designed for SIM, phone, loyalty, gift, open loop, closed loop, and ID cards, it supports high-speed secure packaging with Delta-X traceability.

  • High-speed operation at 300 m/min with continuous registration
  • On-the-fly glue position adjustments for dynamic production environment
  • Low maintenance cost with built-in energy-saving measures
  • 4 L tank size for extended operation without frequent refills
  • Robust construction with a 3 kW variable servo drive for consistent performance
  • IP42 standard protection class, upgradeable to IP55 for enhanced durability
  • Modular foundation for easy integration with Pack-Smart and third-party solutions
  • Versatile application across a range of materials and industries
  • Temperature Range: 20—200°C
  • Adhesive Compatibility: Thermoplastic adhesives
  • Sealing Technology: Ball valve 296 / BV / NV
  • Pneumatic Valve Connection: 24 V DC, 8 W
  • Operating Voltage: 230 V AC, 50/60 Hz
  • Tank Size: 4 L
  • Nozzle Diameter Options: 0.2 to 2 mm
  • Max Viscosity: 5000 cps
  • Speed: Up to 300 m/min
  • Instant on/off capabilities
  • Easy adjustment controls
  • Advanced diagnostic systems

Related modules are available for inline applications.

CEG-1

Cold Glue System

The CEG-1 Cold Glue System is engineered for high-precision, tamper-proof adhesive applications.

PG-900

Flexo Pattern Glue Module

Elevate your production capabilities with the PG-900 Flexo Pattern Glue Module, designed for precise and flexible adhesive applications.