1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
AL Series
Powered Autoloader
Maximize productivity with the AL Series Powered Autoloader. Designed to extend loading capacities and reduce manual reloading for high-speed applications, ensuring continuous operation and efficiency.
Optimized Loading for High-Efficiency Operations with the Powered Autoloader
The AL Series Powered Autoloader revolutionizes material handling for high-speed applications by extending the loading capacities from 30″ to 68″.
This enhancement significantly reduces the frequency of manual reloading, allowing operators to focus on other tasks, thereby optimizing operational workflows.
With its robust design and compatibility with a wide range of materials like paper, plastic, and card stock, the AL Series is perfect for industries requiring high reliability and precision.
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Membership & Loyalty
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eCommerce
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Leaflets, Inserts, and Outserts
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Cosmetics
Powered Autoloader: Design Variations
Engineered for optimal efficiency and reliability, this series sets the standard for high-capacity automated loading solutions.
AL-300
Powered Autoloader
Basic model for smaller operations
AL-500
Powered Autoloader
Mid-range model with increased capacity
AL-1100
Powered Autoloader
High-capacity model for industrial use
Where the Powered Autoloader is used
This technology is used in the following automated systems.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
CP-250
Card Personalization System
With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.
Technology
in Action
Operational Efficiency
- Stepper motor for precise control
- Fiber optic sensors for accurate positioning
- TPU round belts for gentle handling
User-Friendly Design
- Tool-less adjustable side guides for quick changes
- Extended magazine size reduces reload frequency
- Adjustable stand accommodates various configurations
Advanced Integration
- Compatible with RP, SF, and FF Series
- Integrates seamlessly with existing conveyor systems
- Supports a wide range of product sizes
Robust Construction
- Aerospace-grade aluminum construction
- Blow-off feature with articulated arms
- High-speed brushless servo motor
Capacity
- Up to 68″ product load length
- Up to 400 ft/min processing speed
Product Handling
- Product shape range: 1.25″ × 1.25″ to 9″ × 11″
- Adjustable stainless steel product guides
System Compatibility
- Integrates with RP, SF, and FF Series
- Compatible with 1-PAS and SC-500 systems
Optional Technology
Related modules are available for inline applications.
RP Series
Rotary Pick and Place Series
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
SF Series
Secondary Friction Feeder
Reaching up to 600 products per minute, the SF Series is a perfect choice for handling light paper to heavy stock material.
FF Series
Primary Friction Feeder
The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.
SF Series
Secondary Friction Feeder
Reaching up to 600 products per minute, the SF Series Secondary Friction Feeder is a perfect choice for handling light paper to heavy stock material.
High-Speed Precision for Automated Inserting and Material Handling
The SF Series Secondary Friction Feeder is a state-of-the-art solution for automating the insertion of documents and products, offering high-speed operation, precision, and reliability, with the flexibility to handle a wide range of materials and integrate seamlessly into existing production lines.
Reaching up to 600 products per minute, the Secondary Friction Feeder is a perfect choice for handling light paper to heavy stock material.
Tasks combining multiple pre-fold inserts/outserts in variable stack counts are accomplished with the utmost precision and productivity, providing a quicker return on investment.
Membership & Loyalty
eCommerce
Retail
Secondary Friction Feeder: Design Variations
The Secondary Friction Feeder is available in multiple configurations, tailored to meet diverse production requirements. From varying speeds to material handling capabilities, these design variations ensure precise feeding and seamless integration into existing workflows, providing flexibility and reliability for industries with complex operational needs.
SF-120
Compact
120 mm cards and small products
SF-300
Document
300 mm documents
SF-500
Document
500 mm documents
SF-800
Large Format
800 mm large press or corrugated sheets
Where the Secondary Friction Feeder is used
This technology is used in the following automated systems.
1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
FG-800
Reinforced Carton Specialty Finishing
Combine folding, gluing, affixing, personalization, and sorting in a single pass.
FG-1500
Specialty Corrugated Folding and Finishing
Specialty 60″ Corrugated Folder Gluer with Plastics Clips and Reinforcements for POP Displays.
WA-800r
Window Affixing System
WA-800r delivers unmatched speed, accuracy and flexibility allowing affixing of rigid windows to virtually any carton product available.
Technology
in Action
Performance
- High-Speed Automation: Capable of reaching up to 600 products per minute, the SF Series excels in automating document inserting processes with high precision and productivity.
- Efficient Operation: Designed for 24/7 production environments, ensuring continuous operation without the need for reloading.
- Precision Placement: Achieves an incredible accuracy of ±2 mm, ensuring precise placement of inserts and outserts.
Reliability
- Rugged Construction: Built for the harshest environments with a machined body and hardened driveshafts.
- Minimal Maintenance: Designed with precision bearings and quick belt change features, reducing the need for frequent maintenance.
- Password Protection: Four-level access password protection feature for enhanced security and control.
Efficiency
- Dual Vacuum System: Features a self-contained dual vacuum system for timed feed features, enhancing speed and consistency.
- Seamless Integration: Easily integrates with third-party systems, maintaining constant line speed and production performance.
- Smart Control System: Equipped with an advanced control system with customizable recipes for unmatched efficiency.
Compatibility
- Versatile Material Handling: Handles light paper to heavy stock material, accommodating a wide range of production needs.
- Complex Applications: Capable of complex tipping and inserting applications with a master encoder for speed reference.
Performance
- Surge Speed: 600 units per minute (UPM)
- Batch Speed: 900 UPM
- Voltage Requirement: 110/120/220 V AC
- Power Consumption: Max 5 A
- Compressed Air: 60 PSI (4.13 bar), 5 CFM (optional)
- Max Belt Speed: 5100 mm/s (1000 ft/min)
Physical
- Weight: 35 kg (80 lb)
- Magazine Height: 450 mm (18″)
Product
- Min/max Product Width: 25 mm (1″) / 500 mm (20″)
- Min/Max Product Length: 38 mm (1.5″) / 400 mm (16″)
- Min/Max Product Thickness: 0.03 mm (0.0015″) / 25 mm (1″)
Environmental Conditions
- Operating Temperature: 10—35°C
- Placement Accuracy: ±2 mm
- Sync. Method Options: Gear-servo
Optional Technology
Related modules are available for inline applications.
RP Series
Rotary Pick and Place Series
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
FF Series
Primary Friction Feeder
The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.
RPP Series
Reciprocating Pick and Place Series
Maximize your production efficiency with the RPP Series, designed for high-speed, accurate handling of delicate materials and uniquely shaped products.
AL Series
Powered Autoloader
Maximize productivity with the AL Series Powered Autoloader. Designed to extend loading capacities and reduce manual reloading for high-speed applications, ensuring continuous operation and efficiency.
FF Series
Primary
Friction Feeder
The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.
The Primary Friction Feeder is a Robust and High-Speed Material Handling Solution
FF Series Primary Friction Feeder is designed with solid steel construction to ensure stability and high performance even in the toughest environments, resulting in high production speeds of up to 600 products per minute with equal product spacing.
From inserting coupons to collating signature or paint swatches, our friction feeders, operate on a 24/7 production schedule giving our customers increased production and control to get the job done.
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Light Paperboard
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Polymers
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Corrugated
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Card Stock
Primary Friction Feeder: Design Variations
Compact
FF-300
Integrated solution for easily feeding
products up to 300 mm in width
Document
FF-500
Feeding solution for easy integration with any
equipment and 3rd party finishing and packaging
lines up to 500 mm in width
Large Format
FF-800
Feeding solution for products
up to 500 mm in width, using 16 suction cups
Where the Primary Friction Feeder is used
This technology is used in the following automated systems.
FG-1500
Specialty Corrugated Folding and Finishing
Specialty 60″ Corrugated Folder Gluer with Plastics Clips and Reinforcements for POP Displays.
WA-800r
Window Affixing System
WA-800r delivers unmatched speed, accuracy and flexibility allowing affixing of rigid windows to virtually any carton product available.
Technology
in Action
Performance
- High-speed operation with the capability to handle up to 600 products per minute.
- Quick changeover features allow feeding products in up to 4 continuous streams.
- High-performance sheet feeder capable of managing up to 35,000 sheets per hour.
Reliability
- Designed for 24/7 operation with minimal downtime.
- Requires no interruption for reloading, enhancing continuous production flow.
- Variable line speed (150 m/min) for adaptable operation speeds.
Efficiency
- Solid steel construction ensures stability and durability for long-term use.
- Equipped with a high torque brushless motor for sustained performance.
- Missing sheet detection and timed feed features contribute to consistent operation.
Compatibility
- Easily integrated into existing production lines with Ethernet Power link communication.
- Adjustable levelling pads and mobile frame with swivel casters for flexible installation.
- Supports a wide range of material sizes and types, from light paper to heavy stock.
Performance
- Surge Speed: Up to 600 products per minute
- Batch Speed: Capable of handling up to 35,000 sheets per hour
- Accuracy: Precise material handling with electronic speed synchronization
Physical
- Equipment Size: Various, with the ability to handle streams 1, 2, 3, or 4
- Product Size (L × W): Minimum 4″ × 4″ to maximum 30″ × 20″
- Material Thickness: Recommended 0.005″ to 0.300″
Product
- Friction Belts and Paper Back Support for secure material handling
- Timed Feed Feature and Dual Stream Capability for efficient throughput
- Operator Interface with touch screen for easy parameter access and navigation
Optional
- Advanced features such as Servo Drive, Timed Feeding Function, and Vacuum Assist Feed Belt
- Smart Feed Function with Indexing and Jam Detection for enhanced control
- High-speed option and various autoloaders for increased productivity
Optional Technology
Related modules are available for inline applications.
RP Series
Rotary Pick and Place Series
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
SF Series
Secondary Friction Feeder
Reaching up to 600 products per minute, the SF Series is a perfect choice for handling light paper to heavy stock material.
AL Series
Powered Autoloader
Maximize productivity with the AL Series Powered Autoloader. Designed to extend loading capacities and reduce manual reloading for high-speed applications, ensuring continuous operation and efficiency.