Rotary Pick and Place Series
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
Revolutionize your production line with the 3DF-1, designed to sort, orient, and affix loose 3D products with unparalleled speed and precision.
3DF-1 uses a high speed vibratory bowl to handle delicate format 3D products. Once the parts are sorted and correctly oriented, they are transfered to a redundant set of buffers.
These buffered parts are then transfered to lugged horizontal track which allows smooth control of the products at the same time meeting the feeding request of the line. A precise rotary motion pick and place system will deliver them from the lugs to the packaging line.
Fast Moving Consumer Goods
Pharmaceutical Products
The 3DF-1 operates within a highly structured process flow designed to maximize both precision and efficiency in 3-dimensional product feeding. Starting with the automated feeding of items into the system, each component is carefully aligned and transported through various stages of handling and assembly.
Utilizes a high-speed vibratory bowl combined with a vacuum-assisted rotary head for precise product handling and placement. This system ensures gentle handling of 3D products, reducing waste and increasing efficiency. The integrated fiber-optic sensing guarantees exact product positioning, enhancing the overall precision of the production process.
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
Maximize your production efficiency with the RPP Series, designed for high-speed, accurate handling of delicate materials and uniquely shaped products.
High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.
Elevate your medical kit production with the MD-200, a multi-stream system engineered for high efficiency and precision in assembling and packaging medical-grade antigen test kits.
The MD-200 streamlines the final assembly of medical kits through its advanced multi-lane capabilities. Each production lane meticulously adds components, folds carriers, applies DOD serialization, and securely guides kits into wrapping modules, enhancing throughput and precision.
Medical Kits
Pharmaceutical Products
Fast Moving Consumer Goods
The MD-200 Metal Detector plays a crucial role in the quality assurance process by integrating seamlessly into the production line to detect metallic contaminants. Products pass through the detector, where high-sensitivity sensors scan for any metal fragments. Upon detection, the system signals the rejection mechanism, promptly removing the contaminated product from the line.
The MD-200 leverages Delta-X software for real-time control and end-to-end reporting, ensuring precision in medical kit assembly. Its servo-driven mechanisms enhance placement accuracy and speed, while its seamless integration with high-speed DOD printing meets stringent regulatory demands, significantly boosting throughput with minimal downtime.
The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.
The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
Automated Kitting, Carton Folding, Sealing and DOD Personalization. Master the art of folding and gluing with the FG-500, engineered for versatility and efficiency in diverse production environments.
The FG-500 system expertly coordinates carton kitting, gluing, folding, and personalization processes to deliver precision and efficiency in packaging operations. This robust system features inline high-accuracy affixing with a precision of ±0.4 mm and advanced 600 DPI printing capabilities, complemented by comprehensive quality assurance measures.
At the outset, all components are meticulously affixed to a flat carton carrier using fugitive glue. This prepares the carton for the application of secure glue, essential for robust packaging, followed by precise folding and compression of the front, back, and sides to form a securely sealed package.
Direct to Consumer Products
Sample Packs
Auto-Erect Cartons
The FG-500 system is designed to streamline the production process through an efficient and integrated workflow. From initial feeding and batching to final delivery, each stage is meticulously engineered to handle various materials with precision. The FG-500’s process flow incorporates advanced feeding mechanisms, precise alignment, and automated quality control, ensuring each product is processed accurately and efficiently, ready for the next stage without delay.
Key technologies include an advanced sheet feeding system, high-speed conveyors, dynamic folding units, and precise gluing mechanisms. Each component is integrated into the system to work synergistically, allowing for seamless transitions between different stages of the production process. This integration ensures consistent performance and reliability, making the FG-500 a powerhouse in automated packaging solutions.
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
An ultra-lightweight alloy folding attachment. The BF-100 delivers unmatched productivity for four and six-corner folding tasks.
The CEG-1 Cold Glue System is engineered for high-precision, tamper-proof adhesive applications.
Revolutionize your production with the HM-10 Hot Melt Glue System, offering precision application for a wide range of adhesive needs.
Discover the DL Series Shingled Delivery Transport, designed for efficient and ergonomic conveying of diverse printed materials.
Specialty 60″ Corrugated Folder Gluer with Plastics Clips and Reinforcements for POP Displays.
FG-1500 specialty folder gluer series are built to enable the production of unconventional and complex products based on corrugated materials fitted with add-ons such as clips, windows, RFIDs, labels, and reinforcement inserts. FG series specialty folder gluers process E, B, C flute and double wall corrugated board with 60″ maximum blank width.
System utilizes a pick and place insert attachment, standard straight line and auto bottom functions, pre-fold and final fold sections, independently driven upper carriers with an extended final fold. Like all Pack-Smart high-performance finishing systems, the FG series are operator friendly with world-class reliability and unmatched flexibility.
POP Displays (Small)
POP Displays (Medium)
POP Displays (Large)
This workflow outlines each critical stage of the corrugated folding and gluing process, meticulously designed to ensure efficiency, precision, and quality from start to finish. Follow the path from material intake to final product assembly, experiencing how integrated technologies streamline operations and elevate output.
Each component is strategically integrated to enhance performance and reliability throughout the folding and gluing process. These technologies, from advanced feeding mechanisms to sophisticated software systems, represent the pinnacle of innovation, ensuring that every product meets the high standards of durability and design excellence expected in today’s competitive markets.
The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.
Revolutionize your production with the HM-10 Hot Melt Glue System, offering precision application for a wide range of adhesive needs.
The CEG-1 Cold Glue System is engineered for high-precision, tamper-proof adhesive applications.
Maximize your production efficiency with the RPP Series, designed for high-speed, accurate handling of delicate materials and uniquely shaped products.
High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.
The PF50-90 Plow Fold Module integrates seamlessly into production lines, offering both left and right folding configurations.
Reaching up to 600 products per minute, the SF Series is a perfect choice for handling light paper to heavy stock material.
This system is equipped with sophisticated sensors and control systems that adjust parameters in real time to suit varying material specifications and environmental conditions.
Pack-Smart’s HLA-500 system is the fastest solution for accurate velcro label and hi/low tack tape application at speeds up to 15,000 products per hour. Because of a modular system approach, HLA-500 is ideally suited to simultaneously carry out other in-line processes such as folding and gluing, creasing, tipping, Braille embossing inspection and digital imaging.
The system comes with your choice of delivery options, shingled, in batches, or bridging modules, for seamless integration with third-party equipment for downstream processes.
High-Value Cartons
Specialty Packaging
The process flow for the HLA-500 High-Speed Label Application System is engineered to maximize efficiency and precision. This system seamlessly integrates each step of the labeling process, from initial product feeding to final quality inspection, ensuring high-speed, accurate label application with minimal downtime.
The HLA-500 High-Speed Label Application System incorporates state-of-the-art technologies designed to enhance performance and reliability. Key technologies include a brushless servo drive for precise control, vacuum tensioned web for stable label handling, and advanced fiber-optic sensors for accurate positioning and operation monitoring.
The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.
The VSC-1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.
High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.