1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
ICR-500
Inline Compression Roller
Enhance your production line with the ICR-500 Inline Compression Roller, designed for efficient, high-speed compression of products with hot glue adhesion.
Advanced Inline Compression for Hot Glue Applications
The ICR-500 Inline Compression Roller is engineered to provide superior compression for products requiring hot glue adhesion.
This advanced module uses a rolling overhead drum to compress products inline, ensuring strong adhesion without damaging the product.
With features designed to maximize throughput, efficiency, and safety, the ICR-500 is an essential component for high-speed packaging lines, particularly in secure card packaging, premium branding, and specialty print finishing applications.
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Open Loop
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Closed Loop
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Retail & eCommerce
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Government
Design Variations
This model is designed for high-volume environments where speed and precision are critical, with no additional design variations.
Where Used
This technology is used in the following automated solutions.
CP-250
Card Personalization System
With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
EMV-250
Smart Card Issuance
Engineered to meet the rigorous demands of EMV chip card encoding, this system combines advanced encoding capabilities with high-speed processing to deliver unparalleled efficiency.
Technology
in Action
Drive & Control
- Dual Pneumatic Actuators: Pneumatic compact cylinders on each end of the drum for high-speed rotation.
- Quick Recovery Foam Padding: Roller padded with resilient foam, offering high wear and scrape resistance while absorbing shock.
- Teflon Tape Wrap: Low friction, nonstick surface with high-temperature resistance.
Design & Construction
- Clear Anodized Aluminum Frame: Rigid frame and roller made of clear anodized aluminum for durability.
- Transparent Polycarbonate Shield: Transparent shield around the drum to protect against nip points and maintain product visibility.
- Adjustable Positioning: Allows for precise control and adjustment for different product sizes.
Efficiency & Performance
- High-Speed Compression: Maximize throughput with non-stop, high-speed compression.
- Non-Stick Surface: Prevents glue overflow from sticking to the drum and disrupting the product feed.
- High Temperature Resistance: Suitable for hot glue applications, ensuring reliable adhesion.
Safety & Maintenance
- Safety Shielding: Protects operators from nip points, ensuring a safe working environment.
- Minimal Maintenance: Designed with minimal maintenance parts to reduce downtime.
- Durable Construction: High resistance to wear and abrasion, ensuring long service life.
Technical Details
- Product Width: Up to 150 mm
- Maximum Speed: Up to 400 ft/min
- Actuator Type: Dual pneumatic
Environmental & Operational
- Temperature Range: Suitable for hot glue applications
- Maintenance Requirements: Low, with easy access for servicing
- Power Requirements: Standard industrial power supply
Optional Features
Related modules are available for inline applications.
RP Series
Rotary Pick and Place Series
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
RPP Series
Reciprocating Pick and Place Series
Maximize your production efficiency with the RPP Series, designed for high-speed, accurate handling of delicate materials and uniquely shaped products.
