1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
HSL-60
High-Speed Label Applicator
The HSL-60 Label Applicator is a highly versatile module that applies pressure-sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
Your high-speed labelling asset for any demanding manufacturing
With the ability to apply all varieties of pressure-sensitive labels at line speeds up to 200 m/min (660 ft/min), the HSL-60 High-Speed Label Applicator can apply 400 labels per minute, with a best-in-class placement accuracy of ±0.4 mm.
The HSL-60 Labeller will accurately apply labels to any product in line with any printing, converting, and packaging production lines. When operating in a “Zero Downtime“ configuration, the HSL-60 Tandem system allows for safe “on the fly” roll changes eliminating downtime required for roll changes.
This system is an ideal solution for a wide range of applications, including but not limited to applying Hi/Lo double-sided tape, scratch-off labels, magnetic stripe application, Velcro dots, RFID labels, and security tags.
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Pressure Sensitive
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Scratch-Off
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Magnetic Stripe
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RFID
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Double Sided Tape
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Velcro 3D Objects
High-Speed Label Applicator: Design Variations
The HSL-60 High-Speed Labeller is available in various configurations, designed to handle multiple labeling applications with precision. With options to support diverse production scales and material types, the HSL-60 adapts seamlessly to complex workflows, ensuring efficiency and accuracy across industries.
Multiple Labeller
HSL-60b
Where this technology is used
This technology is used in the following automated systems.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
CP-250
Card Personalization System
With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.
HLA-500
High-Speed Pressure Sensitive Label Application System
This system is equipped with sophisticated sensors and control systems that adjust parameters in real-time to suit varying material specifications and environmental conditions.
Technology
in Action
Performance
- Ultra-Precise Label Placement: With a placement accuracy of ±0.4 mm, the
HSL-60 ensures each label is affixed with precision. - Exceptional Speed: Capable of handling up to 15,000 units per minute, the system is designed for high-throughput efficiency.
- Advanced Servo Drive: The brushless servo drive offers exact cycling for consistent label application.
- Electronic Gearing Module: This feature allows for product surface profiling, guaranteeing smooth label application without blisters or wrinkles.
Reliability
- Aerospace Grade Aluminium Components: Ensures durability and minimal maintenance even in 24/7 production environments.
- State-of-the-Art Fiber Optic Sensors: Provide reliable and accurate detection for seamless operation.
- Hard Anodized Aluminium Servo Drive Roller: Offers consistent performance and longevity.
Efficiency
- Venturi System: Facilitates easy removal of scrap liner, streamlining the process.
- Regenerative Power Supply: Optimizes energy use, contributing to lower operating costs.
- Large Roll Diameter: Accommodates up to 610 mm roll diameter, reducing downtime for roll changes.
- Integrated Control Panel: Simplifies setup and operation, enhancing overall efficiency.
Compatibility
- Universal Mounting Assembly: Allows for easy integration with third-party equipment.
- PLC Network (Serco’s III): Ensures compatibility with modern industrial communication standards.
- Encoder and Sensor Kit: Facilitates on-the-fly placement position adjustment and synchronization with other line equipment.
Performance
- Max Speed: 122 m/min
- Max Speed: 15,000 UPM
- Placement Accuracy: ±0.4 mm
- Max Dispense Speed: 10,000 cm of web per minute
Physical
- Length: 900 mm
- Width: 500 mm
- Height: 700 mm
- Unit Weight: 50 kg
- Max Product Width: 180 mm (web)
Product
- Label Widths: 12 to 153 mm
- Core Diameter: 76 mm
- Max Material Thickness: 3.2 mm
- Servo Power: 220 V, 3-phase
- Logic Power: 24 V, 0.5 A
- Stepper Motor: 48 V, 0.5 A
Utilities
- Standard Voltage: 220 V
- Power Consumption: 12 W
- No. of Phases (Electrical): 3
- Motor Size: 1.5 HP
- Air Pressure: 100 PSI
Optional Technology
Related modules are available for inline applications.
RP Series
Rotary Pick and Place Series
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
FF Series
Primary Friction Feeder
The FF Series Friction Feeder can handle the lightest paper and is equally at home when dealing with heavy stock materials when called upon.
SJ Series
DOD Inkjet
Smart Jet uses industry leading head technology to deliver UV Cured 600 DPI DOD Ink onto any surface.
