BSC-1000
Barcode and Data Reading
A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.
HYPERVISION 3500
Multi-Layer Vision and Lamination Inspection System
Precision Secure Document Inspection System at Production Speeds — Automated Quality Assurance and NFC Validation for Zero-Defect Manufacturing.
Advanced 8K Secure Document Inspection System for Maximum Compliance & Security
The HyperVision 3500 sets a new industry benchmark in automated secure document inspection. Engineered specifically for secure credential manufacturing, including passports, national IDs, financial cards, and currency substrates, this advanced vision inspection platform combines 8K ultra-high-resolution optical systems, real-time embedded NFC/RFID chip validation, and fully integrated traceability.
Manufacturers gain unmatched quality control, compliance assurance, and productivity — achieving precision that manual inspection and current systems cannot match.
Passports and Laminations
Government-Issued IDs and Secure Credentials
Currency and Banknote
Enhanced Security & Regulatory Compliance
- Achieve 100% compliance with stringent global security regulations (ICAO, ISO, EMV)
- Real-time embedded chip validation to detect non-conforming units immediately
- Full data transparency with serialized, audit-ready inspection logs
Improved Production
Efficiency
- High-speed operation at 3,500 units per hour reduces inspection bottlenecks
- Automated defect detection drastically reduces manual oversight and rework
- Modular automation design enables easy scaling and integration with existing systems
Superior Quality & Product Integrity
- Detects micro-defects as small as 10 microns, far surpassing manual accuracy
- Ultrasonic sensors verify lamination bonding and thickness consistency
- Robotic handling ensures precise alignment and eliminates variability
- Multi-Layer High-Resolution Optical Inspection
- Real-Time NFC and RFID Chip Validation Module
- Delta-X Vision Intelligence for AI-Powered Defect Detection
- Ultrasonic Sensor Technology for Lamination Integrity
- Fully Robotic Material Handling and Automated Sorting
- Inline Print-and-Apply Labeling with Real-Time Serialization
- Modular Conveyor Layout for Flexible Integration
- End-to-End Data Tracking via Delta-X Tracker
- Inspection Resolution: Defects down to 10 microns
- Throughput Capacity: 3,500 units/hour (1 cycle per second)
- Optical Inspection: Dual-sided, multi-camera array
- Embedded Chip Validation: Live NFC & RFID testing
- Traceability Platform: Delta-X Tracker serialized logging
- Integration Capability: Compatible with ERP/MES systems
- Material Formats: Supports 182 × 405 mm and 186 × 264 mm substrates
- Regulatory Compliance: ICAO, ISO, EMV, and global security standards
Process Flow
The HyperVision 3500 automates every critical step in secure document inspection, providing unparalleled accuracy, reliability, and traceability from initial loading through to final sorting and labeling.
- Walking-Beam Stack Infeed: Efficient, continuous feeding of document stacks for uninterrupted throughput.
- Pick and Place Robots (Passport Covers): Precision handling and accurate positioning of passport covers to ensure inspection readiness.
- Pick and Place Robots (Separator Sheets): Automatic removal and management of separator sheets to reduce manual labor.
- Separator Sheet Outfeed: Efficient recycling and reuse of separator sheets, reducing waste and cost.
- Vacuum Conveyor Alignment: Secure, stable positioning of documents, maintaining precise alignment throughout inspection.
- Optical Alignment Sensors: Real-time monitoring and automatic adjustment to ensure exact document positioning prior to inspection.
- Teslin Side Vision Inspection: Multi-angle, ultra-high-resolution cameras detect scratches, delamination, bubbles, dents, and micro-contaminants.
- Ultrasonic Sensor Assembly: Accurately measures thickness, bonding consistency, and verifies lamination integrity.
- 3D Scanning for Delamination Detection: Advanced sensors quickly detect subtle internal defects, ensuring structural quality.
- Real-Time Defect Flagging: Immediate identification and logging of defects, linked directly to unique serialized product IDs.
- Delta-X Vision Intelligence: AI-powered inspection analysis to detect and classify defects with superior accuracy.
- Automated Defect Logging: Comprehensive, timestamped records generated and integrated instantly with Delta-X Tracker software.
- Automated Turnover Module: Precision reorientation of documents for thorough secondary inspection without compromising speed.
- Outer Surface Vision Inspection: Advanced camera arrays to detect print imperfections, surface scratches, and misalignment as small as 10 microns.
- Embedded NFC/RFID Chip Validation: Real-time resonance frequency and electrical validation, confirming chip performance and placement.
- Registration Mark Printing: Precision application of marks for accurate downstream alignment and traceability.
- AI-Enhanced Inspection Logic: Automatic detection and differentiation between critical and minor defects to prioritize sorting actions.
- Quality Factor Measurement: Ensures embedded chips meet rigorous standards for functionality and compliance.
- Automated Robotic Sorting: Intelligent sorting mechanism immediately diverts defective products for review or reprocessing.
- Stack Elevator Outfeed: Automatic stacking and transfer of approved products for organized, damage-free output.
- Outfeed Product Jogger: Ensures neat, precise alignment of documents, readying them for efficient downstream processes.
- OK/NOK Conveyor System: Clearly distinguishes compliant from non-compliant products, ensuring accuracy and reliability in sorting.
- Inline Print-and-Apply Labeling: Real-time, serialized labeling directly linked to unique inspection records for full traceability.
- Delta-X Tracker Integration: Seamless connectivity with ERP/MES systems, providing comprehensive auditability, real-time reporting, and end-to-end production transparency.
Included Technologies
The HyperVision 3500 incorporates advanced, integrated technologies designed to deliver unmatched precision, secure document inspection, comprehensive real-time traceability, automated defect detection, and NFC/RFID validation — ensuring 100% zero-defect compliance and optimal production efficiency.
SJ Series
DOD Inkjet
Smart Jet uses industry leading head technology to deliver UV Cured 600 DPI DOD Ink onto any surface.
VSC-1000
Vision Scan System
The VSC-1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.
VC Series
Vacuum Transport
High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.
WP-360
Web Digital Printing, Inspection
and Tracking System
Revolutionize your label and flexible packaging production with the WP-360, offering unmatched speed and precision in web digital printing, inspection, and tracking.
Precision Web Printing and Quality Control
The WP-360 is a state-of-the-art web personalizing system that integrates advanced digital printing with comprehensive inspection and tracking.
Capable of handling speeds up to 500 feet per minute, this system uses UV cured ink to adhere to any surface, ensuring high-quality print on diverse substrates.
The integrated high-resolution line scan camera and Delta-X tracking system ensure flawless production by identifying and addressing defects in real time.
Pressure Sensitive Labels
Flexographic Narrow Web
High Efficiency Output
- Achieves over 1,000,000 labels per liter of ink, significantly reducing consumable costs.
- Delivers perfect first prints consistently, minimizing waste and rework.
- Operates at speeds of up to 500 feet per minute, boosting productivity.
Advanced Quality Control
- Incorporates camera-based aggregation and verification by weight to ensure each label meets strict quality standards.
- Automated bundle labeling streamlines the finishing process, enhancing throughput.
- Quality assurance station detects and removes or flags defective products on-the-fly, maintaining product integrity.
Superior Print Capabilities
- Utilizes UV ink that adheres to any substrate, expanding application possibilities.
- Supports a full web width of 14.3 inches, maximizing print area for large format applications.
- Extremely low ink consumption paired with high-resolution printing reduces operating costs while maintaining environmental sustainability.
Watch the WP-360 in Action
- Advanced UV Digital Printing: Utilizes state-of-the-art UV ink technology that adheres to any surface, including non-porous materials, ensuring versatile application across different substrates.
- High-Resolution Printing: Offers a maximum resolution of 600 DPI, providing fine detail and sharp images, ideal for complex graphics and high-quality labeling requirements.
- Full Web Print Area: Features a full 14.3-inch print width, allowing for large format printing and efficient use of media, reducing waste and increasing productivity.
- Extremely Low Ink Consumption: Designed for efficiency, the system uses UV ink sparingly without compromising print quality, significantly lowering operating costs over time.
- Integrated Inspection System: Equipped with a high-resolution line scan camera that continuously inspects the print for defects, ensuring only the highest quality products are produced.
- Real-Time Tracking and Defect Management: Incorporates the Delta-X Tracker system, which monitors every aspect of the printing process, automatically detecting and flagging or removing defects to maintain uninterrupted production flow.
- Vertical Resolution of 600 DPI: The vertical resolution of 600 dots per inch (DPI) ensures exceptionally detailed and sharp image quality. This high resolution is ideal for producing intricate graphics and precise text, critical for applications requiring high-quality print outputs such as detailed labels and flexible packaging.
- Horizontal Resolution of 300, 600, 900, and 1200 DPI: The WP-360 offers variable horizontal resolutions ranging from 300 to 1200 DPI. This flexibility allows the system to adapt to various print quality requirements, providing versatility in print detail and speed optimization. Higher resolutions are used for premium-quality prints, while lower settings can be selected to increase printing speeds without significantly compromising quality.
- Head Width of 365 mm: The print head width of 365 mm (approximately 14.37 inches) supports a broad print area, enabling the WP-360 to handle larger formats and wider web widths. This wide print head is particularly beneficial for full-web printing applications, allowing simultaneous multiple-lane printing, which maximizes productivity and material usage.
- Maximum Speed of 500 ft/min at 600 DPI: The WP-360 is capable of printing at speeds up to 500 feet per minute while maintaining a resolution of 600 DPI. This high-speed capability ensures rapid production cycles, making it suitable for high-volume industrial environments where both speed and print quality are essential.
- Drop Volume of 3.5 pL: With a minimal drop volume of 3.5 picoliters (pL), the WP-360 achieves an excellent balance of print clarity and ink efficiency. The small drop size allows for fine detail and smooth gradations in images while also reducing ink consumption, which is crucial for maintaining lower operational costs in large-scale production.
- Ink Delivery System: The WP-360 offers two ink delivery system options: gravity-fed and recirculating. Gravity-fed systems are straightforward and cost-effective, suitable for simpler applications. In contrast, recirculating systems help maintain ink viscosity and temperature consistency, which is beneficial for longer runs and varying environmental conditions, ensuring consistent print quality throughout the production process.
Process Flow
The WP-360 operates through a meticulously designed process flow that ensures efficiency and precision throughout its operations. This system seamlessly integrates various stages, from initial feeding and alignment to final verification, each tailored to enhance throughput and ensure the highest quality of end products. This comprehensive approach not only speeds up production but also minimizes errors, making it an indispensable solution for industries requiring high precision and reliability.
- SJ365 Wide-Format Smart Jet: Handles large-format UV digital printing across the full web width of 14.3 inches. The system’s advanced print head technology ensures high-resolution output at 600 DPI, suitable for detailed and complex graphics.
- UV Curing System: Integrates directly after the printing module to instantly cure the ink, making it adhere to various substrates and ensuring durability and quality of the print, regardless of material porosity.
- VS1000 Vision Scan Camera: Employs a high-resolution line scan technology to inspect the web width thoroughly. It checks for print quality, alignment, and any defects in real-time, utilizing advanced image processing algorithms.
- Defect detection and management: Identifies any inconsistencies or quality issues within the print. The system tags defects for removal or flags them for review, ensuring that only products meeting quality standards proceed to the next stage.
- Automated labeling and packaging: Post-inspection, products that meet the quality standards are forwarded to the labeling and packaging stages. This part of the workflow involves automated systems that apply necessary labels and prepare the products for shipping.
- Quality assurance reporting: The Delta-X software compiles comprehensive reports on product quality, defect rates, and system performance, providing valuable insights for continuous process improvement.
- Delta-X Tracker: Serves as the central control software for the WP-360 system. It manages data tracking and integrity across the printing process, providing predictive analytics, maintenance alerts, and repeatable product setups. This software ensures that every part of the print process is monitored and optimized for quality and efficiency.
- Integration with Existing Line Equipment: Seamlessly connects with other in-line systems such as roll splicing, foil stamping, and RFID tagging. This integration allows for a unified operation where all processes are controlled via the Delta-X interface, enhancing operational coherence and reducing the need for multiple control points.
Included Technologies
The WP-360 incorporates a range of advanced technologies that collectively boost its performance and versatility. Featuring state-of-the-art sensors for accurate data collection, sophisticated software algorithms for seamless process integration, and robust mechanical components designed for longevity and precision, the WP-360 stands out as a technologically advanced solution. These technologies are pivotal in delivering the system’s promise of high productivity and consistent quality, tailored to meet the dynamic demands of modern manufacturing environments.
RP Series
Rotary Pick and Place Series
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
SJ Series
DOD Inkjet
Smart Jet uses industry leading head technology to deliver UV Cured 600 DPI DOD Ink onto any surface.
BSC-1000
Barcode and Data Reading
A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.
UVL-7550
LED UV Curing Technology
The UVL-7550 integrates high-power LED UV lamps for superior, high-speed, single-pass drying and curing applications. Offering an eco-friendly solution with significantly reduced power consumption compared to traditional systems.