WP-360

Revolutionize your label and flexible packaging production with the WP-360, offering unmatched speed and precision in web digital printing, inspection, and tracking.

600 DPI UV
Curable Print

Extremely Low
Ink Consumption

Full Web Track
and Trace

The WP-360 is a state-of-the-art web personalizing system that integrates advanced digital printing with comprehensive inspection and tracking.

Capable of handling speeds up to 500 feet per minute, this system uses UV cured ink to adhere to any surface, ensuring high-quality print on diverse substrates.

The integrated high-resolution line scan camera and Delta-X tracking system ensure flawless production by identifying and addressing defects in real time.

Pressure Sensitive Labels

Flexographic Narrow Web

  • Achieves over 1,000,000 labels per liter of ink, significantly reducing consumable costs.
  • Delivers perfect first prints consistently, minimizing waste and rework.
  • Operates at speeds of up to 500 feet per minute, boosting productivity.
  • Incorporates camera-based aggregation and verification by weight to ensure each label meets strict quality standards.
  • Automated bundle labeling streamlines the finishing process, enhancing throughput.
  • Quality assurance station detects and removes or flags defective products on-the-fly, maintaining product integrity.
  • Utilizes UV ink that adheres to any substrate, expanding application possibilities.
  • Supports a full web width of 14.3 inches, maximizing print area for large format applications.
  • Extremely low ink consumption paired with high-resolution printing reduces operating costs while maintaining environmental sustainability.
 
  • Advanced UV Digital Printing: Utilizes state-of-the-art UV ink technology that adheres to any surface, including non-porous materials, ensuring versatile application across different substrates.
  • High-Resolution Printing: Offers a maximum resolution of 600 DPI, providing fine detail and sharp images, ideal for complex graphics and high-quality labeling requirements.
  • Full Web Print Area: Features a full 14.3-inch print width, allowing for large format printing and efficient use of media, reducing waste and increasing productivity.
  • Extremely Low Ink Consumption: Designed for efficiency, the system uses UV ink sparingly without compromising print quality, significantly lowering operating costs over time.
  • Integrated Inspection System: Equipped with a high-resolution line scan camera that continuously inspects the print for defects, ensuring only the highest quality products are produced.
  • Real-Time Tracking and Defect Management: Incorporates the Delta-X Tracker system, which monitors every aspect of the printing process, automatically detecting and flagging or removing defects to maintain uninterrupted production flow.
  • Vertical Resolution of 600 DPI: The vertical resolution of 600 dots per inch (DPI) ensures exceptionally detailed and sharp image quality. This high resolution is ideal for producing intricate graphics and precise text, critical for applications requiring high-quality print outputs such as detailed labels and flexible packaging.
  • Horizontal Resolution of 300, 600, 900, and 1200 DPI: The WP-360 offers variable horizontal resolutions ranging from 300 to 1200 DPI. This flexibility allows the system to adapt to various print quality requirements, providing versatility in print detail and speed optimization. Higher resolutions are used for premium-quality prints, while lower settings can be selected to increase printing speeds without significantly compromising quality.
  • Head Width of 365 mm: The print head width of 365 mm (approximately 14.37 inches) supports a broad print area, enabling the WP-360 to handle larger formats and wider web widths. This wide print head is particularly beneficial for full-web printing applications, allowing simultaneous multiple-lane printing, which maximizes productivity and material usage.
  • Maximum Speed of 500 ft/min at 600 DPI: The WP-360 is capable of printing at speeds up to 500 feet per minute while maintaining a resolution of 600 DPI. This high-speed capability ensures rapid production cycles, making it suitable for high-volume industrial environments where both speed and print quality are essential.
  • Drop Volume of 3.5 pL: With a minimal drop volume of 3.5 picoliters (pL), the WP-360 achieves an excellent balance of print clarity and ink efficiency. The small drop size allows for fine detail and smooth gradations in images while also reducing ink consumption, which is crucial for maintaining lower operational costs in large-scale production.
  • Ink Delivery System: The WP-360 offers two ink delivery system options: gravity-fed and recirculating. Gravity-fed systems are straightforward and cost-effective, suitable for simpler applications. In contrast, recirculating systems help maintain ink viscosity and temperature consistency, which is beneficial for longer runs and varying environmental conditions, ensuring consistent print quality throughout the production process.

The WP-360 operates through a meticulously designed process flow that ensures efficiency and precision throughout its operations. This system seamlessly integrates various stages, from initial feeding and alignment to final verification, each tailored to enhance throughput and ensure the highest quality of end products. This comprehensive approach not only speeds up production but also minimizes errors, making it an indispensable solution for industries requiring high precision and reliability.

  • SJ365 Wide-Format Smart Jet: Handles large-format UV digital printing across the full web width of 14.3 inches. The system’s advanced print head technology ensures high-resolution output at 600 DPI, suitable for detailed and complex graphics.
  • UV Curing System: Integrates directly after the printing module to instantly cure the ink, making it adhere to various substrates and ensuring durability and quality of the print, regardless of material porosity.
  • VS1000 Vision Scan Camera: Employs a high-resolution line scan technology to inspect the web width thoroughly. It checks for print quality, alignment, and any defects in real-time, utilizing advanced image processing algorithms.
  • Defect detection and management: Identifies any inconsistencies or quality issues within the print. The system tags defects for removal or flags them for review, ensuring that only products meeting quality standards proceed to the next stage.
  • Automated labeling and packaging: Post-inspection, products that meet the quality standards are forwarded to the labeling and packaging stages. This part of the workflow involves automated systems that apply necessary labels and prepare the products for shipping.
  • Quality assurance reporting: The Delta-X software compiles comprehensive reports on product quality, defect rates, and system performance, providing valuable insights for continuous process improvement.
  • Delta-X Tracker: Serves as the central control software for the WP-360 system. It manages data tracking and integrity across the printing process, providing predictive analytics, maintenance alerts, and repeatable product setups. This software ensures that every part of the print process is monitored and optimized for quality and efficiency.
  • Integration with Existing Line Equipment: Seamlessly connects with other in-line systems such as roll splicing, foil stamping, and RFID tagging. This integration allows for a unified operation where all processes are controlled via the Delta-X interface, enhancing operational coherence and reducing the need for multiple control points.

The WP-360 incorporates a range of advanced technologies that collectively boost its performance and versatility. Featuring state-of-the-art sensors for accurate data collection, sophisticated software algorithms for seamless process integration, and robust mechanical components designed for longevity and precision, the WP-360 stands out as a technologically advanced solution. These technologies are pivotal in delivering the system’s promise of high productivity and consistent quality, tailored to meet the dynamic demands of modern manufacturing environments.

RP Series

Rotary Pick and Place Series

Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.

SJ Series

DOD Inkjet

Smart Jet uses industry leading head technology to deliver UV Cured 600 DPI DOD Ink onto any surface. 

BSC-1000

Barcode and Data Reading

A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.

UVL-7550

LED UV Curing Technology

The UVL-7550 integrates high-power LED UV lamps for superior, high-speed, single-pass drying and curing applications. Offering an eco-friendly solution with significantly reduced power consumption compared to traditional systems.

BA-250

Maximize efficiency with the BA-250, a fully automated pack-out solution designed for inline batching, bundling, and labeling, enhancing throughput up to 2,000 bundles per hour.

Camera-Based
Aggregation

Bundle Verified
by Weight

Automated
Bundle Labeling

The BA-250 is Pack-Smart’s advanced solution for inline batching, wrapping, and aggregate labeling, capable of handling up to 2,000 finished bundles per hour.

This system integrates functions such as batching, wrapping, scanning, weighing, and quality assurance, with each bundle case and pallet labeled accurately, ensuring optimal workflow efficiency.

  • Fast Moving Consumer Goods

  • Pharmaceutical Products

  • Open Loop Cards

  • Closed Loop Cards

  • Membership & Loyalty

  • Serialized Products

  • Enhances on-time delivery with integrated packaging processes.
  • Produces up to 2,000 bundles per hour, accelerating market readiness.
  • Fully automated system reduces the need for manual intervention, lowering labor costs.
  • Incorporates a QA station that rejects and remakes bad products on the fly.
  • Ensures 100% product integrity and quality with advanced scanning and weighing technologies.
  • Automated labeling system maintains accuracy and consistency across all bundles.
  • Utilizes camera-based aggregation to ensure precise product grouping.
  • Weight verification of each bundle confirms the correct number of products before packaging.
  • Delta-X control system offers real-time data traceability and advanced reporting capabilities.
 
  • High-speed vibratory bowl for product alignment
  • Redundant buffering systems to maintain continuous operation
  • Advanced rotary motion pick and place for precise product placement
  • Integrated weighing and scanning for accurate quality control
  • Servo-controlled system for flexible and efficient operation
  • Capacity: Up to 2000 finished bundles per hour
  • Label placement accuracy: ±1 mm
  • Rejection rate: Less than 2%
  • Power requirements: 230 V AC, 3 phase, max 30 A

The BA-250 exemplifies streamlined operational excellence, featuring a process flow that optimizes speed and precision. From material handling to the final inspection, each stage of the process is meticulously engineered to enhance productivity and ensure the highest quality output.

  • VF900 Vibratory Bowl Feeder: Utilizes vibration technology to orient and sort products efficiently, ensuring they are correctly sequenced for packaging.
  • Axode Camera System: Scans and verifies each product for correct sequence and range, enabling accurate tracking and initiation of variable print and apply label content.
  • Transport Conveyor: Moves the verified products into the batching module, maintaining a consistent flow to optimize the handling process.
  • BC20-03 Batching Module: Collects products and organizes them into specified counts or sequences, preparing them for bundling.
  • Alma Flow Wrapper: Encases grouped products in a protective wrap, securing them for the labeling process.
  • PAP3000 Print and Apply Labeler: Automatically generates and applies labels to each bundle, ensuring each package is accurately labeled with essential tracking information and product details.
  • Weigh Check Module: Conducts a detailed weight verification of each packaged bundle to ensure it contains the correct number of products, essential for maintaining quality control.
  • Bundle Divert System: Actively diverts bundles that do not meet specified criteria (e.g., incorrect product count or mislabeling) for reprocessing, ensuring only conforming products proceed to final packaging.
  • Hardy Check Weight Module: Provides a secondary verification to re-confirm the accuracy of each bundle’s weight, facilitating a final quality check before the products are cleared for dispatch.
  • HMI10 Human Machine Interface: Offers a user-friendly interface for system control and monitoring, allowing operators to make real-time adjustments and respond to system alerts efficiently.
  • Delta-X Real-Time Data Controller: Governs the entire system, providing advanced data traceability, integrity reporting, mix-up prevention, predictive analytics, and maintenance scheduling. This technology ensures high operational reliability and repeatability in product setups.

The BA-250 integrates a suite of cutting-edge technologies that elevate its operational capabilities. It incorporates advanced sensors for real-time monitoring, precision actuators for accurate material handling, and sophisticated software for seamless automation.

These technologies work in harmony to ensure the BA-250 delivers exceptional performance, making it a robust solution for industries seeking to leverage technological advancements for improved efficiency and quality.

RP Series

Rotary Pick and Place Series

Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.

BC Series

Batch Counter & Bundling

Efficiently batch single products into precise groups with Pack-Smart’s BC Series, designed for a wide range of materials and applications.

DZ Series

Zoned Divert Gate System

Elevate efficiency with the DZ Series Zoned Divert, designed for precise sorting and high-capacity handling in demanding industrial environments.

HSL-60

High-Speed Label Applicator

The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.

VSC-1000

Vision Scan System

The VSC1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.