1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
VSC-1000
Vision Scan System
The VSC-1000 Vision Scan system can manage up to 8 camera inputs with 4 parallel channels, allowing asynchronous management with real-time hardware.
High-Speed Vision System for Quality Assurance
The VSC-1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.
Equipped with advanced OCR, barcode reading, and image recognition capabilities, this system ensures precise quality control, enhances product integrity, and reduces waste by identifying defects early in the production process.
Barcode Codification and Grading
Label and Placement Verification
Printing Verification
Design Variations
The VSC1000 is adaptable with a range of customization options to suit various industrial requirements, ensuring seamless integration into existing production lines.
Where Used
This technology is used in the following automated solutions.
FG-500
Specialty Carton Folding, Gluing and Finishing
Explore the FG-500 Folding and Gluing System for high-precision carton packaging. With ±0.4 mm accuracy, 600 DPI printing, and real-time quality assurance, achieve flawless packaging outcomes.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
Technology
in Action
Performance
- High-Speed Vision Scanning: Capable of scanning at speeds up to 600 ft/min
- Advanced Image Processing: Real-time processing with a response time as quick as 2 ms
- Dynamic Adaptability: Easily adjusts to new product lines with minimal downtime
Accuracy
- Precision Imaging: Utilizes high-resolution cameras for detailed image capture
- Complex Code Reading: Efficiently decodes a wide array of barcode and OCR formats
- Error Reduction: Significantly lowers the chance of production errors through meticulous inspection
Integration
- Seamless System Integration: Designed to complement existing Pack-Smart systems
- Flexible Configuration: Supports both line scan and area scan applications
- User-Friendly Interface: Simplifies operations with an intuitive control system
Reliability
- Robust Build: Engineered for continuous operation in demanding industrial settings
- Low Maintenance: Designed to require minimal upkeep, reducing operational costs
- Consistent Performance: Delivers reliable results even under rigorous use
Technical Specifications
- Camera Resolution: Up to 2000 × 1000 pixels for clear, detailed images
- Operational Speed: Handles line speeds up to 600 ft/min without compromising image quality
- Field of View: Offers a range from 170 × 85 mm to 200 × 100 mm, adaptable to different sizes of products
Operational Parameters
- Max Speed: 600 ft/min ensures rapid processing suitable for high-throughput environments
- Camera Setup: Can manage up to 12 cameras per system, providing comprehensive coverage
- Connectivity: Equipped with RS232 Serial and Ethernet for easy network integration
Optional Features
Related modules are available for inline applications.
VC Series
Vacuum Transport
High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.
SJ Series
DOD Inkjet
Smart Jet uses industry leading head technology to deliver UV Cured 600 DPI DOD Ink onto any surface.
HSL-60
High-Speed Label Applicator
The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
