SP Series

Plasma Surface Treatment

Revolutionize material adhesion with advanced Plasma Surface Treatment to enhance bonding for inks, adhesives, and coatings on diverse substrates.

Revolutionize material adhesion with Pack-Smart’s SP Series, employing advanced plasma technology to enhance bonding for inks, adhesives, and coatings on diverse substrates.

Enhanced
surface activation

High processing
speeds

Efficient
and sustainable

Our Surface Treatment technology utilizes cutting-edge plasma technology to optimize surface properties for improved adhesion.

By emitting highly energized plasma, the Plasma Surface Treatment effectively cleans and activates surface areas, enabling better bonding of inks, adhesives, and coatings.

This technology is crucial for industries where durable and reliable adhesion is essential, including packaging, printing, and automotive manufacturing.

Membership & Loyalty

Open Loops Cards

Closed Loop Cards

SP-10

Ideal for small-scale applications requiring enhanced

adhesion and surface activation.

SP-50

Ideal for large-scale operations, ensuring superior surface

preparation and adhesion on a wide range of materials.

This technology is used in the following automated solutions.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

duplex card personalization system
CP-250

Duplex Card Personalization System

The CP-250 Duplex Card Personalization System automates high-speed card printing, encoding, labeling, verification, and defect diversion for open loop, closed loop, and payment cards. It supports DOD personalization, barcode inspection, Delta-X tracking, 24/7 operation, and speeds up to 30,000 PPH.

SC-500 Secure Card Packaging System
SC-500

Secure Card Packaging System

The SC-500 Secure Card Packaging System automates inline card-to-carrier affixing, booklet tipping, DOD personalization, folding, gluing, verification, and pack-out. Designed for SIM, phone, loyalty, gift, open loop, closed loop, and ID cards, it supports high-speed secure packaging with Delta-X traceability.

  • Maintenance-free brushless servo drive with high speed and acceleration 
  • Vacuum suction with pneumatically actuated blow-off  
  • 6-arm rotary feeder with adjustable spring-loaded suction cups 
  • Low backlash planetary drive system 
  • Autoloader module for extended magazine capacity and automatic product in-feed
  • Twist lock handles for adjustable module position 
  • Adjustable magazine mounting bracket with position indicators 
  • Toolless adjustable product clips 
  • Pneumatic separators prevent double product pickup
  • Oil-free, air-cooled vacuum pumps
  • Anodized aluminium build 
  • Polycarbonate safety hood 
  • Modify product pick-up and drop-off points with adjustable cam
  • Mobile stands 
  • Optical sensor kit
  • Rotary encoder kit for on-the-fly speed synchronization
  • Max Speed: 30,000 PPH
  • Placement Accuracy: ±2 mm, or ±0.5 mm with ABM 

Related modules are available for inline applications.

UVL-7550

LED UV Curing Technology

The UVL-7550 integrates high-power LED UV lamps for superior, high-speed, single-pass drying and curing applications. Offering an eco-friendly solution with significantly reduced power consumption compared to traditional systems.

Barcode and Data Reading
BSC-1000

Barcode and Data Reading

A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.

BSG-1000

Barcode Scanning and Grading

The BSG-1000 Barcode Scanning and Grading module is designed to ensure that all your barcoded products meet ISO standards for quality.