1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
DO Series
Overhead Divert System
Enhance production line efficiency with the DO Series Overhead Divert, designed for high-speed, accurate product diversion and handling.
Streamlined Product Handling for Diverse Industrial Needs
The DO Series Overhead Divert is engineered to seamlessly divert products from conveyor lines to overhead handling systems, facilitating manual sorting and bundling while ensuring continuous production flow.
This system is ideal for environments requiring high throughput and precise product handling.
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Pharmaceutical: Handling leaflets and inserts
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Cosmetics: For packaging lids
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POP displays and promotional packaging
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Gift, loyalty, and banking card packaging
Design Variations
The DO Series Overhead Divert is designed without variations, offering a standard, highly optimized configuration to meet the needs of diverse industrial applications. This singular design approach ensures uniform performance across all installations, facilitating seamless integration into existing production lines.
Where Used
This technology is used in the following automated solutions.
CP-250
Card Personalization System
With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
Technology
in Action
Drive & Motion Control
- Brushless servo-driven product transport for high-speed operation
- Stepper-driven overhead platform ensuring consistent product handling
- Rotary encoder kit for synchronizing belt speed with conveyor systems
Product Handling
- Dual belt incline to securely transport products without slippage
- Clear polycarbonate shield for operator safety
- Adjustable height and lateral position for diverse product sizes
Product Detection
- Fiber optic sensor for precise product positioning
- Pneumatic retracting gate for efficient product diversion
- Stainless steel product collection tray with adjustable separators for organized output
Design & Integration
- Anodized aluminum frame for durability and corrosion resistance
- TPU round belts offer minimal creep and extended service life
- HMI Panel with a touchscreen interface for easy control
Structural Design
- Frame Material: Anodized aluminum
- Belt Material: TPU round belts
- Shielding: Polycarbonate cover
Mechanical
- Maximum Belt Speed: Adjustable up to 500 ft/min
- Product Handling Capacity: Up to 6 parallel belts
- Actuator Type: Dual pneumatic
Efficiencies
- Power Requirements: 220 V AC, 3-phase
- Air Consumption: 30 cfm at 60 psi
- Maintenance: Low maintenance with easy access to components
Dimensions
- Conveyor Width Adjustment: 12″, 20″, 30″
- Vertical Adjustment: Through twist lock handles
- Conveyor Length: Customizable based on application
Optional Technologies
Related modules are available for inline applications.
DZ Series
Zoned Divert Gate System
Elevate efficiency with the DZ Series Zoned Divert, designed for precise sorting and high-capacity handling in demanding industrial environments.
