1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
BC Series
Batch Counting and Bundling
Efficiently batch single products into precise groups with Pack-Smart’s BC Series, designed for a wide range of materials and applications.
Revolutionizing Batching and Bundling Operations
The BC Series Batch Counter from Pack-Smart introduces automated precision to the batching process, accumulating single products into numbered batches and efficiently delivering them onto existing conveyors.
This system is designed to handle a diverse array of materials and is ideal for industries that require high accuracy and speed, such as pharmaceuticals, direct mail, and card manufacturing.
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Membership & Loyalty
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eCommerce
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Retail
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SIM Cards
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Mail & Leaflets
Design Variations
The BC Series is available in two models to cater to different size ranges and production requirements:
BC-250
BC-250 Medium
Optimized for small to medium products
BC-500
BC-500 Large
Best suited for medium to large products
Where Used
This technology is used in the following automated solutions.
CP-250
Card Personalization System
With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
Technology
in Action
Performance
- High-speed pneumatically actuated dropper
- Fiber optic sensors for exact count accuracy
- Toolless adjustments for quick setup and changes
Design Efficiency
- Compact design fits into various production environments
- Slide bearing for smooth batch processing
- Aluminum 6061-T6 construction for durability
User Interface
- Touchscreen controls for easy operation
- Adjustable height and side brackets with no tools required
- Mobile stand for flexible placement in manufacturing lines
Reliability
- Pneumatic blow-off to maintain clean operations
- High reliability with minimal moving parts reducing downtime
- Easy to clean and maintain for long service intervals
General Specifications
- Stroke: 25 mm
- Max Piston Speed: 800 mm/s
- Max Air Pressure: 0.7 MPa
Physical Dimensions
- Unit Dimensions(L × W × H): 508 × 305 × 457 mm
- Unit Weight: 30 kg
Product Handling
- Product Size Range: 51 × 51 mm to 178 × 178 mm
- Max Product Thickness: Adjustable to handle various materials
Power and Control
- Power Consumption: 2 A
- Standard Voltage: 24 V
- Air Consumption: 5 CFM
Optional Features
Related modules are available for inline applications.
HSL-60
High-Speed Label Applicator
The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
VC Series
Vacuum Transport
High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.
BSC-1000
Barcode and Data Reading
A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.
