BC Series

Batch Counting
and Bundling

Efficiently batching and bundling single products into precise groups with the batch counting and bundling module, designed for a wide range of materials and applications.

Efficiently batching and bundling single products into precise groups with the batch counting and bundling module, designed for a wide range of materials and applications.

Up to 30,000 PPH

100% correct counts

Compact and customizable

The BC Series Batch Counter from Pack-Smart brings advanced automation and precision to your batching and bundling processes.

Designed to accumulate individual products into accurate, numbered batches, it seamlessly delivers them onto existing conveyors for efficient handling.

Engineered to support a wide variety of materials, this versatile solution is perfect for industries demanding high accuracy and speed, including pharmaceuticals, direct mail, and card manufacturing.

  • Membership & Loyalty

  • eCommerce

  • Retail

  • SIM Cards

  • Mail & Leaflets

The BC Series is available in two models to cater to different size ranges and production requirements:

BC-250

Optimized for small to medium products

BC-500

Best suited for medium to large products

This technology is used in the following automated systems.

1-PAS

Card to Bundle in One Pass

World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.

CP-250

Card Personalization System

With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.

SC-500

Secure Card Packaging

Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.

  • High-speed pneumatically actuated dropper
  • Fiber optic sensors for exact count accuracy
  • Toolless adjustments for quick setup and changes
  • Compact design fits into various production environments
  • Slide bearing for smooth batch processing
  • Aluminum 6061-T6 construction for durability
  • Touchscreen controls for easy operation
  • Adjustable height and side brackets with no tools required
  • Mobile stand for flexible placement in manufacturing lines
  • Pneumatic blow-off to maintain clean operations
  • High reliability with minimal moving parts reducing downtime
  • Easy to clean and maintain for long service intervals
  • Stroke: 25 mm
  • Max Piston Speed: 800 mm/s
  • Max Air Pressure: 0.7 MPa
  • Unit Dimensions(L × W × H): 508 × 305 × 457 mm
  • Unit Weight: 30 kg
  • Product Size Range: 51 × 51 mm to 178 × 178 mm
  • Max Product Thickness: Adjustable to handle various materials
  • Power Consumption: 2 A
  • Standard Voltage: 24 V
  • Air Consumption: 5 CFM

Related modules are available for inline applications.

HSL-60

High-Speed Label Applicator

The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.

VC Series

Vacuum Transport

High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones. 

Barcode and Data Reading
BSC-1000

Barcode and Data Reading

A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.