1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
DZ Series
Divert Gate
Revolutionize your production line with the DZ Series, High-Speed Zoned Divert Gate, crafted for precise, high-capacity product sorting and handling.
Advanced Product Sorting Zoned Divert Gate for High-Efficiency Operations
The DZ Series Zoned Divert Gate module redefines efficiency and accuracy in high-volume production settings. It features strategically placed zone-specific divert gates that allow for precise control and routing of products according to specific operational requirements.
This advanced system is equipped with state-of-the-art sensors and programmable logic controllers, enabling customizable operation and real-time adjustments to meet diverse production demands.
Pharmaceutical
eCommerce
Food and Beverage
Divert Gate: Design Variations
Models catered to different operational scales, from small to large-sized products.
DV-250
Small to Medium
250 mm gate width
DV-500
Medium to Large
500 mm gate width
Where this technology is used
This technology is used in the following automated systems.
BA-250
Automated Pack-Out System
Discover the BA-250 Automated Pack-Out System, a high-speed solution for packaging fulfillment.
EMV-250
Smart Card Issuance
Engineered to meet the rigorous demands of EMV chip card encoding, this system combines advanced encoding capabilities with high-speed processing to deliver unparalleled efficiency.
Technology
in Action
Precision Control
- Zone-specific divert gates for targeted product handling
- Advanced sensors for accurate product detection and sorting
- Programmable logic controllers for customizable operation
Safety & Integration
- Emergency stop features integrated throughout the system
- Interfaces seamlessly with existing conveyor setups
- Robust construction with safety guarding as standard
Performance
- Adjustable settings to handle various product types
- High-speed divert action to maintain workflow efficiency
- Durable materials resistant to wear and operational stress
Configuration
- Modular design for easy expansion and customization
- User-friendly HMI panel for effortless system control
- Minimal maintenance is required due to high-quality components
System Specifications
- Maximum Operational Speed: Up to 300 ft/min
- Divert Accuracy: ±0.1″
- System Control: Fully automated with manual override options
Physical Dimensions
- System Length: Variable, based on customer specifications
- Divert Gate Widths: Available in multiple sizes to accommodate different products
- Construction: Heavy-duty steel frame
Power Requirements
- Electrical Requirements: 220 V AC, single phase
- Pneumatic Requirements: 50 psi, 25 cfm
- Energy Efficiency: Designed for low power consumption
Installation
- Installation: Guided setup with optional on-site support
- Technical Support: 24/7 customer service and technical assistance
- Warranty: Standard 1-year warranty with extended options available
Optional Technology
Related modules are available for inline applications.
VC Series
Vacuum Transport
High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.
VSC-1000
Vision Scan System
The VSC-1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.
BSG-1000
Barcode Scanning and Grading
The BSG-1000 Barcode Scanning and Grading module is designed to ensure that all your barcoded products meet ISO standards for quality.
DO Series
Overhead Divert
Enhance production line efficiency with the DO Series Overhead Divert, designed for high-speed, accurate product diversion and handling.
Streamlined Product Handling for Diverse Industrial Needs with Overhead Divert
The DO Series Overhead Divert is engineered to seamlessly divert products from conveyor lines to overhead handling systems, facilitating manual sorting and bundling while ensuring continuous production flow.
This system is ideal for environments requiring high throughput and precise product handling.
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Pharmaceutical: Handling Leaflets and Inserts
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Cosmetics: For Packaging Lids
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POP Displays and Promotional Packaging
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Gift, Loyalty, and Banking Card Packaging
Overhead Divert: Design Variations
The DO Series Overhead Divert is designed without variations, offering a standard, highly optimized configuration to meet the needs of diverse industrial applications. This singular design approach ensures uniform performance across all installations, facilitating seamless integration into existing production lines.
Where this technology is used
This technology is used in the following automated systems.
1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
CP-250
Card Personalization System
With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
Technology
in Action
Drive & Motion Control
- Brushless servo-driven product transport for high-speed operation
- Stepper-driven overhead platform ensuring consistent product handling
- Rotary encoder kit for synchronizing belt speed with conveyor systems
Product Handling
- Dual belt incline to securely transport products without slippage
- Clear polycarbonate shield for operator safety
- Adjustable height and lateral position for diverse product sizes
Product Detection
- Fiber optic sensor for precise product positioning
- Pneumatic retracting gate for efficient product diversion
- Stainless steel product collection tray with adjustable separators for organized output
Design & Integration
- Anodized aluminum frame for durability and corrosion resistance
- TPU round belts offer minimal creep and extended service life
- HMI Panel with a touchscreen interface for easy control
Structural Design
- Frame Material: Anodized aluminum
- Belt Material: TPU round belts
- Shielding: Polycarbonate cover
Mechanical
- Maximum Belt Speed: Adjustable up to 500 ft/min
- Product Handling Capacity: Up to 6 parallel belts
- Actuator Type: Dual pneumatic
Efficiencies
- Power Requirements: 220 V AC, 3-phase
- Air Consumption: 30 cfm at 60 psi
- Maintenance: Low maintenance with easy access to components
Dimensions
- Conveyor Width Adjustment: 12″, 20″, 30″
- Vertical Adjustment: Through twist lock handles
- Conveyor Length: Customizable based on application
Optional Technology
Related modules are available for inline applications.
DZ Series
Zoned Divert Gate System
Elevate efficiency with the DZ Series Zoned Divert, designed for precise sorting and high-capacity handling in demanding industrial environments.