1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
BSG-1000
Barcode Scanning
and Grading
Master the art of Barcode Scanning and Grading, and ensure your production meets the highest standards of accuracy and efficiency with Pack-Smart’s BSG-1000.
Precision Barcode Scanning and Grading for Optimal Production Quality
The BSG-1000 Barcode Scanning and Grading module is designed to ensure that all your barcoded products meet ISO standards for quality.
With the capability to process up to 60,000 pieces per hour, the BSG-1000 provides unmatched accuracy and efficiency, making it a crucial component in modern automated production lines.
Cartons and SKU Labels
Blister Packs & Pharmaceuticals
Plastic Card Processing
Barcode Scanning and Grading: Design Variations
The BSG-1000 can be configured to handle a wide range of product sizes and types, adapting seamlessly to various industrial requirements.
Where this technology is used
This technology is used in the following automated systems.
FG-500
Specialty Carton Folding, Gluing and Finishing
Explore the FG-500 Folding and Gluing System for high-precision carton packaging. With ±0.4 mm accuracy, 600 DPI printing, and real-time quality assurance, achieve flawless packaging outcomes.
CC-500
Carton Check and Defect Detection System
The CC-500 delivers unparalleled defect detection for cartons by integrating advanced imaging and processing technology to inspect a variety of materials at speeds up to 150 m/min.
Technology
in Action
Precision Grading
- Follows ISO15416 and ANSI X3.182 standards
- Ensures consistent barcode quality
- Reduces error rates in production
High-Speed Performance
- Processes up to 60,000 PPH
- Supports rapid throughput for high-volume operations
- Ideal for time-sensitive industries
Advanced Decoding
- Reads multiple barcode types, including 1D and 2D
- Handles complex patterns like QR codes and DataMatrix
- Offers comprehensive decoding capabilities
Integration Ease
- Seamlessly integrates with existing lines
- Compatible with Pack-Smart systems like FG-500, 1-PAS
- Minimizes setup time with plug-and-play configuration
Technical Specs
- Optimal Scan Distance: 203 mm (8″)
- Beam Width: 152 mm (6″)
- Scan Averaging: 10 scans
Operational Speed
- Maximum Speed: 30,000 PPH
- Minimum X Dimension: 0.17 mm (0.0067″)
- High Throughput for efficient operations
System Compatibility
- Compatible with ISO 15416, ANSI X3.182
- Supports a wide range of barcode standards
- Flexible for various industry requirements
Utility and Support
- Programming support is available
- User-friendly interface for ease of use
- Robust support for troubleshooting and optimization
Optional Technology
Related modules are available for inline applications.
VSC-1000
Vision Scan System
The VSC-1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.
BSC-1000
Barcode and Data Reading
A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.
SCE-1
Chip Encoding and
Verification
Elevate your card production capabilities with the SCE-1, offering advanced smart card chip encoding and verification for a range of EMV and contactless applications.
Precision Chip Encoding and Verification for Enhanced Card Security
The SCE-1 Smart Card Chip Encoding and Verification Module offers a cutting-edge solution for secure and efficient smart card production.
Designed to streamline encoding and verification processes, the SCE-1 ensures unparalleled accuracy and reliability in handling sensitive data. With its advanced capabilities, the module supports a wide range of chip types and configurations, making it a versatile choice for industries like financial services, telecommunications, and government sectors.
Equipped with real-time data tracking, validation, and reporting, the Chip Encoding technology provides end-to-end transparency throughout the encoding process.
Credit and Debit Cards
Contactless Smart Cards
Secure Access Cards
Chip Encoding: Design Variations
Available as both a standalone unit and an integration module for existing systems, providing flexibility in deployment based on operational needs.
Where this technology is used
This technology is used in the following automated systems.
1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
CP-250
Card Personalization System
With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
EMV-250
Smart Card Issuance
Engineered to meet the rigorous demands of EMV chip card encoding, this system combines advanced encoding capabilities with high-speed processing to deliver unparalleled efficiency.
Technology
in Action
Security & Compliance
- Supports Class A, B, and C smart card encoding
- Fully compliant with ISO 7816, EMV 4.3, and UICC standards
- Advanced security through TDES and RSA encryption
Integration & Flexibility
- Easily integrates with existing infrastructure via a pogo pin contact interface
- Modular design allows for easy setup and scalability as needed
Performance & Efficiency
- Capable of processing up to 10,000 cards per hour with precise encoding
- Field upgradeable for access to additional features and enhancements
Technical Advancement
- Utilizes multiple protocols for versatile smart card programming
- Features a high-speed communication port for fast data transfer
General Specifications
- IC Card Interfaces: Up to 32 cards
- Compatibility: ISO 7816−3, ISO 7816−4, EMV 4.3, UICC
- Supported Card Classes: A (5 V), B (3 V), C (1.8 V)
Protocols & Speed
- Protocols Supported: T=0, T=1, T=14
- Clock Speed: 27 MHz
- Encoding Speed: Up to 10,000 OPH
Programming & Power
- Programming Tools: .NET C#, C++
- Input Power: 24 V DC, 1 A
- Power Supply: 110—220 V AC (50—60 Hz)
Safety Features
- Emergency Deactivation: Overload, overheating, etc.
- Safety Compliance: Automatic device deactivation
- Operational Safety: Integrated protection mechanisms
Optional Technology
Related modules are available for inline applications.
MSE-1
Magnetic Stripe Encoder
The MSE-1 offers robust, high-speed magnetic stripe encoding with advanced read and write capabilities that ensure accurate data storage on cards.
BSC-1000
Barcode and Data Reading
A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.
BSG-1000
Barcode Scanning and Grading
The BSG-1000 Barcode Scanning and Grading module is designed to ensure that all your barcoded products meet ISO standards for quality.
MSE-1
Magnetic Stripe Encoder
Revolutionize your card production with the MSE-1, an industrial-grade magnetic stripe encoder designed for high-speed, precise encoding operations.
An advanced Magnetic Stripe Encoder for Optimal Data Integrity
The MSE-1 offers robust, high-speed magnetic stripe encoding with advanced read and write capabilities that ensure accurate data storage on cards.
Designed for heavy-duty use, it supports various encoding standards and provides flexible, efficient operation with minimal maintenance requirements.
-
Payment Cards
-
Loyalty Cards
-
Transit Cards
-
ID Cards
Magnetic Stripe Encoder: Design Variations
Available as a modular belt-driven module or compact retrofit kit for existing conveyors, facilitating easy integration into various production environments.
Where this technology is used
This technology is used in the following automated systems.
1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
CP-250
Card Personalization System
With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
Technology
in Action
Performance
- High-speed magnetic encoding
- Supports both HiCo and LoCo coercivity
- Capable of three-track, reverse, and JIS encoding
Reliability
- Industrial-grade magnetic heads ensure a long lifespan
- Pneumatic cylinders for stable head movement
- Robust anodized aluminum frame with an overhead polycarbonate shield
Efficiency
- Micrometer screw gauges for precise belt adjustments
- Dual belt system accommodates various product sizes
- Optical sensors for accurate product positioning
Compatibility
- Retrofit options for easy installation on existing conveyor systems
- Top and bottom encoding capabilities
- Integrates with external devices for enhanced functionality
Performance
- Inline Encoding Speed: 35,000 PPH
- Control Processing Speed: 75,000 PPH
- Lifespan: Over 100 million cycles
Software Controls
- Bit Density: 10—4000 BPI
- Bits per Character: 4—9 (plus optional parity bit)
- Encoding Options: HiCo and LoCo, multi-segment, adjustable start sentinel
Physical Dimensions
- Unit Length: 432 mm (17″)
- Unit Width: Ranges from 203 to 686 mm (8″ to 27″)
- Unit Height: 254 mm (10″)
Optional Technology
Related modules are available for inline applications.
BSC-1000
Barcode and Data Reading
A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.
BSG-1000
Barcode Scanning and Grading
The BSG-1000 Barcode Scanning and Grading module is designed to ensure that all your barcoded products meet ISO standards for quality.
UVL-7550
LED UV Curing Technology
The UVL-7550 integrates high-power LED UV lamps for superior, high-speed, single-pass drying and curing applications. Offering an eco-friendly solution with significantly reduced power consumption compared to traditional systems.