1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
VSC-1000
Vision Scan System
The VSC-1000 Hish-Speed Vision Scan system can manage up to 8 camera inputs with 4 parallel channels, allowing asynchronous management with real-time hardware.
High-Speed Vision Scan System for Quality
Assurance & Defects
The VSC-1000 High-Speed Vision Scan System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.
Equipped with advanced OCR, barcode reading, and image recognition capabilities, this system ensures precise quality control, enhances product integrity, and reduces waste by identifying defects early in the production process.
Barcode Codification and Grading
Label and Placement Verification
Printing Verification
Vision Scan System: Design Variations
Our Vision Scan System is adaptable with a range of customization options to suit various industrial requirements, ensuring seamless integration into existing production lines.
Where the technology is Used
The High-Speed Vision Scan System is used in the following automated systems.
FG-500
Specialty Carton Folding, Gluing and Finishing
Explore the FG-500 Folding and Gluing System for high-precision carton packaging. With ±0.4 mm accuracy, 600 DPI printing, and real-time quality assurance, achieve flawless packaging outcomes.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
Technology
in Action
Performance
- High-Speed Vision Scanning: Capable of scanning at speeds up to 600 ft/min
- Advanced Image Processing: Real-time processing with a response time as quick as 2 ms
- Dynamic Adaptability: Easily adjusts to new product lines with minimal downtime
Accuracy
- Precision Imaging: Utilizes high-resolution cameras for detailed image capture
- Complex Code Reading: Efficiently decodes a wide array of barcode and OCR formats
- Error Reduction: Significantly lowers the chance of production errors through meticulous inspection
Integration
- Seamless System Integration: Designed to complement existing Pack-Smart systems
- Flexible Configuration: Supports both line scan and area scan applications
- User-Friendly Interface: Simplifies operations with an intuitive control system
Reliability
- Robust Build: Engineered for continuous operation in demanding industrial settings
- Low Maintenance: Designed to require minimal upkeep, reducing operational costs
- Consistent Performance: Delivers reliable results even under rigorous use
Technical Specifications
- Camera Resolution: Up to 2000 × 1000 pixels for clear, detailed images
- Operational Speed: Handles line speeds up to 600 ft/min without compromising image quality
- Field of View: Offers a range from 170 × 85 mm to 200 × 100 mm, adaptable to different sizes of products
Operational Parameters
- Max Speed: 600 ft/min ensures rapid processing suitable for high-throughput environments
- Camera Setup: Can manage up to 12 cameras per system, providing comprehensive coverage
- Connectivity: Equipped with RS232 Serial and Ethernet for easy network integration
Optional Technologies
Related modules are available for inline applications.
SJ Series
DOD Inkjet
Smart Jet uses industry leading head technology to deliver UV Cured 600 DPI DOD Ink onto any surface.
HSL-60
High-Speed Label Applicator
The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
BSC-1000
Barcode and Data Reading
A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.
BSG-1000
Barcode Scanning and Grading
The BSG-1000 Barcode Scanning and Grading module is designed to ensure that all your barcoded products meet ISO standards for quality.
BSC-1000
Barcode and Data Reading
A user-friendly, fully packaged barcode and data CCD reader offers easy integration and several configurations to meet various needs.
Precision Scanning and Verification with Barcode and Data Reading
The BSC-1000 series stands at the forefront of barcode and data reading solutions, engineered to deliver unparalleled precision and efficiency.
Designed for seamless integration, these modules offer a range of configurations to meet diverse operational needs, ensuring that businesses can maintain high throughput without compromising on accuracy or quality.
Advanced CCD technology is coupled with world-class algorithms to ensure easy and accurate decoding of small, damaged, or poorly printed codes.
UPC
EAN
Where this technology is used
The Barcode and Data Reading module is used in the following automated systems.
1-PAS
Card to Bundle in One Pass
World’s first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
CP-250
Card Personalization System
With speeds up to 30,000 PPH, it is ideal for all your closed, secure, and open loop needs.
EMV-250
Smart Card Issuance
Engineered to meet the rigorous demands of EMV chip card encoding, this system combines advanced encoding capabilities with high-speed processing to deliver unparalleled efficiency.
SC-500
Secure Card Packaging
Inline card to carrier affixing, booklet tipping, 4-corner secure folding/gluing, and DOD personalization.
Technology
in Action
Performance
- High-speed scanning capabilities with up to 530 scans per second.
- Advanced CCD technology for accurate decoding of small, damaged, or poorly printed codes.
- Read Range from 0.8 to 12.8″, accommodating various operational distances.
Reliability
- Robust design with a solid-state build and no moving parts, reducing maintenance needs.
- Follows ISO15416 and ANSI X3.182 standards for bar code inspection methods.
- Conforms to ISO15426-1 Bar Code Verifier Specification for consistent performance.
Efficiency
- Low power draw of 5 V, minimizing energy consumption.
- IP54 Enclosure rating ensures a degree of protection against environmental factors.
- Multiple interface options, including USB and RS-232, for versatile connectivity.
Compatibility
- Flexible I/O and communications capability for easy integration into existing systems.
- Toolless knob and bolt head mounts for simple X-Y axis and height adjustment.
- Capable of scanning and grading linear barcodes in both ladder and picket fence orientations.
Performance
- Optimal Scan Distance: 8″ (203 mm) for effective scanning
- Maximum Speed: 30,000 products per hour, suitable for high-throughput environments
- Minimum X Dimension: 0.0067″ (0.17 mm) for decoding fine details
Physical
- Height: 0.85″ (21.6 mm) for compact placement
- Width and Length: 1.75″ (44.5 mm) each, providing a small footprint
- Weight: 2 oz. (57 g), allowing for easy installation without heavy-duty supports
Product
- Standard Voltage: 100—240 V AC, 50/60 Hz, accommodating a wide range of power supplies
- Input Power: 1.2 kW, indicating the power requirement for operation
- Ambient Operating Temperature: 0—40°C, ensuring reliable performance across various climates
Additional Features
- Scans and averages the grade of barcodes up to 10 times for accurate quality assessment.
- Fixed position scanning with the ability to transmit decoded data seamlessly.
- Instant on-screen grade indication for immediate quality verification.
- Multiple scans are averaging to ensure reliable results.
- Verifies correct data encoding and format compliance with industry standards.
- Adjustable module position for precise alignment and optimal scanning results.
Optional Technologies
Related modules are available for inline applications.
VSC-1000
Vision Scan System
The VSC-1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.
BSG-1000
Barcode Scanning and Grading
The BSG-1000 Barcode Scanning and Grading module is designed to ensure that all your barcoded products meet ISO standards for quality.