VSC-1000

Vision Scan System

The VSC-1000 Hish-Speed Vision Scan system can manage up to 8 camera inputs with 4 parallel channels, allowing asynchronous management with real-time hardware.

The VSC-1000 Hish-Speed Vision Scan system can manage up to 8 camera inputs with 4 parallel channels, allowing asynchronous management with real-time hardware.

High speeds
of 120 FPS 

Up to 12 cameras
per system 

Native 64-bit
environment 

Running
up to 600 ft/min 

Real-time
response of 2 ms 

The VSC-1000 High-Speed Vision Scan System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.

Equipped with advanced OCR, barcode reading, and image recognition capabilities, this system ensures precise quality control, enhances product integrity, and reduces waste by identifying defects early in the production process.

Barcode Codification and Grading

Label and Placement Verification

Printing Verification

Our Vision Scan System is adaptable with a range of customization options to suit various industrial requirements, ensuring seamless integration into existing production lines.

The High-Speed Vision Scan System is used in the following automated systems.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

FG-500

Specialty Carton Folding and Finishing System

The FG-500 Specialty Carton Folding and Finishing System automates carton kitting, affixing, folding, gluing, DOD personalization, inspection, and reject handling. It supports ±0.4 mm affixing accuracy, 600 DPI printing, and Delta-X quality control for secure, conforming finished packages.

SC-500 Secure Card Packaging System
SC-500

Secure Card Packaging System

The SC-500 Secure Card Packaging System automates inline card-to-carrier affixing, booklet tipping, DOD personalization, folding, gluing, verification, and pack-out. Designed for SIM, phone, loyalty, gift, open loop, closed loop, and ID cards, it supports high-speed secure packaging with Delta-X traceability.

  • High-Speed Vision Scanning: Capable of scanning at speeds up to 600 ft/min
  • Advanced Image Processing: Real-time processing with a response time as quick as 2 ms
  • Dynamic Adaptability: Easily adjusts to new product lines with minimal downtime
  • Precision Imaging: Utilizes high-resolution cameras for detailed image capture
  • Complex Code Reading: Efficiently decodes a wide array of barcode and OCR formats
  • Error Reduction: Significantly lowers the chance of production errors through meticulous inspection
  • Seamless System Integration: Designed to complement existing Pack-Smart systems
  • Flexible Configuration: Supports both line scan and area scan applications
  • User-Friendly Interface: Simplifies operations with an intuitive control system
  • Robust Build: Engineered for continuous operation in demanding industrial settings
  • Low Maintenance: Designed to require minimal upkeep, reducing operational costs
  • Consistent Performance: Delivers reliable results even under rigorous use
  • Camera Resolution: Up to 2000 × 1000 pixels for clear, detailed images
  • Operational Speed: Handles line speeds up to 600 ft/min without compromising image quality
  • Field of View: Offers a range from 170 × 85 mm to 200 × 100 mm, adaptable to different sizes of products
  • Max Speed: 600 ft/min ensures rapid processing suitable for high-throughput environments
  • Camera Setup: Can manage up to 12 cameras per system, providing comprehensive coverage
  • Connectivity: Equipped with RS232 Serial and Ethernet for easy network integration

Related modules are available for inline applications.

SJ Series

DOD Inkjet

Smart Jet uses industry leading head technology to deliver UV Cured 600 DPI DOD Ink onto any surface. 

HSL-60

High-Speed Label Applicator

The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.

Barcode and Data Reading
BSC-1000

Barcode and Data Reading

A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.

BSG-1000

Barcode Scanning and Grading

The BSG-1000 Barcode Scanning and Grading module is designed to ensure that all your barcoded products meet ISO standards for quality.

BSC-1000

Barcode and Data Reading

A user-friendly, fully packaged barcode and data CCD reader offers easy integration and several configurations to meet various needs.

Barcode and Data Reading

203 mm (8″)

Optimal Scan Distance

152 mm (6″)

Beam Width

10 scans

Scan Averaging

30,000 PPH

Max Speed

0.17 mm

Minimum X Dimension

The BSC-1000 series stands at the forefront of barcode and data reading solutions, engineered to deliver unparalleled precision and efficiency.  

Designed for seamless integration, these modules offer a range of configurations to meet diverse operational needs, ensuring that businesses can maintain high throughput without compromising on accuracy or quality.

Advanced CCD technology is coupled with world-class algorithms to ensure easy and accurate decoding of small, damaged, or poorly printed codes.

UPC

EAN

The Barcode and Data Reading module is used in the following automated systems.

1-PAS | Card Personalization, Affixing and Secure Packaging System
1-PAS

Card Personalization, Affixing and Secure Packaging System

The 1-PAS Inline Secure Card Packaging System personalizes, affixes, seals, batches, bundles, and packs out secure open and closed loop cards in one workflow. It supports 20,000 PPH, duplex personalization, 600 DPI UV DOD printing, ±0.5 mm affixing accuracy, and Delta-X reporting.

duplex card personalization system
CP-250

Duplex Card Personalization System

The CP-250 Duplex Card Personalization System automates high-speed card printing, encoding, labeling, verification, and defect diversion for open loop, closed loop, and payment cards. It supports DOD personalization, barcode inspection, Delta-X tracking, 24/7 operation, and speeds up to 30,000 PPH.

EMV-250 Smart Card Issuance System
EMV-250

Smart Card Issuance System

The EMV-250 Smart Card Issuance System automates contact and contactless encoding, DOD personalization, verification, and production tracking for dual interface chip cards. It supports payment cards, SIM cards, and open loop cards at speeds up to 10,000 cards per hour.

SC-500 Secure Card Packaging System
SC-500

Secure Card Packaging System

The SC-500 Secure Card Packaging System automates inline card-to-carrier affixing, booklet tipping, DOD personalization, folding, gluing, verification, and pack-out. Designed for SIM, phone, loyalty, gift, open loop, closed loop, and ID cards, it supports high-speed secure packaging with Delta-X traceability.

  • High-speed scanning capabilities with up to 530 scans per second.
  • Advanced CCD technology for accurate decoding of small, damaged, or poorly printed codes.
  • Read Range from 0.8 to 12.8″, accommodating various operational distances.
  • Robust design with a solid-state build and no moving parts, reducing maintenance needs.
  • Follows ISO15416 and ANSI X3.182 standards for bar code inspection methods.
  • Conforms to ISO15426-1 Bar Code Verifier Specification for consistent performance.
  • Low power draw of 5 V, minimizing energy consumption.
  • IP54 Enclosure rating ensures a degree of protection against environmental factors.
  • Multiple interface options, including USB and RS-232, for versatile connectivity.
  • Flexible I/O and communications capability for easy integration into existing systems.
  • Toolless knob and bolt head mounts for simple X-Y axis and height adjustment.
  • Capable of scanning and grading linear barcodes in both ladder and picket fence orientations.
  • Optimal Scan Distance: 8″ (203 mm) for effective scanning
  • Maximum Speed: 30,000 products per hour, suitable for high-throughput environments
  • Minimum X Dimension: 0.0067″ (0.17 mm) for decoding fine details
  • Height: 0.85″ (21.6 mm) for compact placement
  • Width and Length: 1.75″ (44.5 mm) each, providing a small footprint
  • Weight: 2 oz. (57 g), allowing for easy installation without heavy-duty supports
  • Standard Voltage: 100—240 V AC, 50/60 Hz, accommodating a wide range of power supplies
  • Input Power: 1.2 kW, indicating the power requirement for operation
  • Ambient Operating Temperature: 0—40°C, ensuring reliable performance across various climates
  • Scans and averages the grade of barcodes up to 10 times for accurate quality assessment.
  • Fixed position scanning with the ability to transmit decoded data seamlessly.
  • Instant on-screen grade indication for immediate quality verification.
  • Multiple scans are averaging to ensure reliable results.
  • Verifies correct data encoding and format compliance with industry standards.
  • Adjustable module position for precise alignment and optimal scanning results.

Related modules are available for inline applications.

The VSC-1000 Hish-Speed Vision Scan system can manage up to 8 camera inputs with 4 parallel channels, allowing asynchronous management with real-time hardware.
VSC-1000

Vision Scan System

The VSC-1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.

BSG-1000

Barcode Scanning and Grading

The BSG-1000 Barcode Scanning and Grading module is designed to ensure that all your barcoded products meet ISO standards for quality.