3DF-1

Revolutionize your production line with the 3DF-1, designed to sort, orient, and affix loose 3D products with unparalleled speed and precision.

Care-Free Bulk Loading

Redundant Feed Channels

Up to 200 3D PPM

3DF-1 uses a high speed vibratory bowl to handle delicate format 3D products. Once the parts are sorted and correctly oriented, they are transfered to a redundant set of buffers.

These buffered parts are then transfered to lugged horizontal track which allows smooth control of the products at the same time meeting the feeding request of the line. A precise rotary motion pick and place system will deliver them from the lugs to the packaging line.

Fast Moving Consumer Goods

Pharmaceutical Products

  • Eliminates the need for manual sorting and placement
  • Decreases staffing requirements, reducing labor costs
  • Enhances workplace safety by minimizing human interaction with machinery
  • Handles up to 200 products per minute, maximizing productivity.
  • Maintains consistent operation even under high-demand conditions.
  • Reduces bottlenecks in the production line, ensuring a smooth flow.
  • Care-free bulk loading reduces downtime and increases operational reliability.
  • Redundant feed channels ensure there is no interruption in the feeding process.
  • Precision handling of 3D products prevents damage and improves quality control.
 
  • High-speed vibratory bowl for efficient product sorting
  • Dual buffering system to accommodate high throughput
  • Advanced rotary pick and place system for precise product placement
  • Vacuum-assisted horizontal tracks for smooth control and transfer
  • Lugged horizontal track to maintain product orientation and spacing
  • Integrated control system with HMI10 for easy operation
  • Speed: Up to 200 3D products per minute
  • Product Size Range: 10 × 10 mm to 50 × 50 mm
  • Material Handling: Capable of processing various materials from lightweight to heavy stock
  • Feed Method: Vacuum nests rotary head with fiber-optic sensing
  • Power Requirements: 230 V AC, 3 phase, max 30 A

The 3DF-1 operates within a highly structured process flow designed to maximize both precision and efficiency in 3-dimensional product feeding. Starting with the automated feeding of items into the system, each component is carefully aligned and transported through various stages of handling and assembly.

  • VF900 Vibratory Bowl Feeder: Sorts and aligns products for further processing.
  • Vacuum Driven Horizontal Track: Transfers aligned products toward the placement station.
  • 3D50 3D Object Feeder: Accurately picks and places products onto the next stage of the production line with precise control.

Utilizes a high-speed vibratory bowl combined with a vacuum-assisted rotary head for precise product handling and placement. This system ensures gentle handling of 3D products, reducing waste and increasing efficiency. The integrated fiber-optic sensing guarantees exact product positioning, enhancing the overall precision of the production process.

RP Series

Rotary Pick and Place Series

Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.

RPP Series

Reciprocating Pick and Place Series

Maximize your production efficiency with the RPP Series, designed for high-speed, accurate handling of delicate materials and uniquely shaped products.

VC Series

Vacuum Transport

High torque servo driven vacuum transport conveys products at accurate speeds and controls product placement with 8 selectable vacuum zones.