BA-250

Maximize efficiency with the BA-250, a fully automated pack-out solution designed for inline batching, bundling, and labeling, enhancing throughput up to 2,000 bundles per hour.

Camera-Based
Aggregation

Bundle Verified
by Weight

Automated
Bundle Labeling

The BA-250 is Pack-Smart’s advanced solution for inline batching, wrapping, and aggregate labeling, capable of handling up to 2,000 finished bundles per hour.

This system integrates functions such as batching, wrapping, scanning, weighing, and quality assurance, with each bundle case and pallet labeled accurately, ensuring optimal workflow efficiency.

  • Fast Moving Consumer Goods

  • Pharmaceutical Products

  • Open Loop Cards

  • Closed Loop Cards

  • Membership & Loyalty

  • Serialized Products

  • Enhances on-time delivery with integrated packaging processes.
  • Produces up to 2,000 bundles per hour, accelerating market readiness.
  • Fully automated system reduces the need for manual intervention, lowering labor costs.
  • Incorporates a QA station that rejects and remakes bad products on the fly.
  • Ensures 100% product integrity and quality with advanced scanning and weighing technologies.
  • Automated labeling system maintains accuracy and consistency across all bundles.
  • Utilizes camera-based aggregation to ensure precise product grouping.
  • Weight verification of each bundle confirms the correct number of products before packaging.
  • Delta-X control system offers real-time data traceability and advanced reporting capabilities.
 
  • High-speed vibratory bowl for product alignment
  • Redundant buffering systems to maintain continuous operation
  • Advanced rotary motion pick and place for precise product placement
  • Integrated weighing and scanning for accurate quality control
  • Servo-controlled system for flexible and efficient operation
  • Capacity: Up to 2000 finished bundles per hour
  • Label placement accuracy: ±1 mm
  • Rejection rate: Less than 2%
  • Power requirements: 230 V AC, 3 phase, max 30 A

The BA-250 exemplifies streamlined operational excellence, featuring a process flow that optimizes speed and precision. From material handling to the final inspection, each stage of the process is meticulously engineered to enhance productivity and ensure the highest quality output.

  • VF900 Vibratory Bowl Feeder: Utilizes vibration technology to orient and sort products efficiently, ensuring they are correctly sequenced for packaging.
  • Axode Camera System: Scans and verifies each product for correct sequence and range, enabling accurate tracking and initiation of variable print and apply label content.
  • Transport Conveyor: Moves the verified products into the batching module, maintaining a consistent flow to optimize the handling process.
  • BC20-03 Batching Module: Collects products and organizes them into specified counts or sequences, preparing them for bundling.
  • Alma Flow Wrapper: Encases grouped products in a protective wrap, securing them for the labeling process.
  • PAP3000 Print and Apply Labeler: Automatically generates and applies labels to each bundle, ensuring each package is accurately labeled with essential tracking information and product details.
  • Weigh Check Module: Conducts a detailed weight verification of each packaged bundle to ensure it contains the correct number of products, essential for maintaining quality control.
  • Bundle Divert System: Actively diverts bundles that do not meet specified criteria (e.g., incorrect product count or mislabeling) for reprocessing, ensuring only conforming products proceed to final packaging.
  • Hardy Check Weight Module: Provides a secondary verification to re-confirm the accuracy of each bundle’s weight, facilitating a final quality check before the products are cleared for dispatch.
  • HMI10 Human Machine Interface: Offers a user-friendly interface for system control and monitoring, allowing operators to make real-time adjustments and respond to system alerts efficiently.
  • Delta-X Real-Time Data Controller: Governs the entire system, providing advanced data traceability, integrity reporting, mix-up prevention, predictive analytics, and maintenance scheduling. This technology ensures high operational reliability and repeatability in product setups.

The BA-250 integrates a suite of cutting-edge technologies that elevate its operational capabilities. It incorporates advanced sensors for real-time monitoring, precision actuators for accurate material handling, and sophisticated software for seamless automation.

These technologies work in harmony to ensure the BA-250 delivers exceptional performance, making it a robust solution for industries seeking to leverage technological advancements for improved efficiency and quality.

RP Series

Rotary Pick and Place Series

Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.

BC Series

Batch Counter & Bundling

Efficiently batch single products into precise groups with Pack-Smart’s BC Series, designed for a wide range of materials and applications.

DZ Series

Zoned Divert Gate System

Elevate efficiency with the DZ Series Zoned Divert, designed for precise sorting and high-capacity handling in demanding industrial environments.

HSL-60

High-Speed Label Applicator

The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.

VSC-1000

Vision Scan System

The VSC1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.

MD-200

Elevate your medical kit production with the MD-200, a multi-stream system engineered for high efficiency and precision in assembling and packaging medical-grade antigen test kits.

200 PPM Run Speeds

Quick Changeovers

Digital Brushless Servo Motors

The MD-200 streamlines the final assembly of medical kits through its advanced multi-lane capabilities. Each production lane meticulously adds components, folds carriers, applies DOD serialization, and securely guides kits into wrapping modules, enhancing throughput and precision.

Medical Kits

Pharmaceutical Products

Fast Moving Consumer Goods

  • Multiple-stream technology supports simultaneous kit assembly.
  • Achieves a production speed of 200 PPM, optimizing throughput.
  • Quick changeover capabilities minimize downtime between production runs.
  • Advanced servo-driven system ensures precise component placement.
  • DOD serialization for accurate tracking and compliance.
  • Real-time data tracking and validation enhance product integrity.
  • Reduces labor costs with automated multi-lane processing.
  • Lowers per-unit production costs through efficient design and operation.
  • Minimizes waste with precise material handling and usage.
 
  • Multi-Lane Configuration: Simultaneously assembles multiple kits, increasing throughput.
  • Integrated DOD Inkjet Printing: Offers high-resolution serialization directly on components, enhancing traceability.
  • Automated Quality Control: Utilizes advanced sensors and cameras to ensure each kit meets exact specifications.
  • Servo-Driven Precision: Features digital brushless servo motors for precise motion control throughout the assembly process.
  • Real-Time Data Monitoring: Incorporates a system for instant data tracking and validation to ensure production accuracy.
  • Advanced User Interface: Equipped with a sophisticated HMI (Human Machine Interface), enabling easy control and monitoring of the system.
  • Throughput Capacity: Capable of handling up to 200 kits per minute, optimizing production efficiency.
  • Quick Changeover: System design allows for rapid adjustments, with changeovers taking just 2–3 minutes.
  • Serialization Technology: Utilizes Drop-on-Demand (DOD) inkjet printing at 600 DPI for detailed and durable markings.
  • Material Handling: Designed to work with a variety of packaging materials, including sensitive medical components.
  • Operational Dimensions: Accommodates multiple lanes with adjustable settings to handle different kit sizes and configurations.
  • Compliance and Safety: Meets high standards for medical device production, ensuring compliance with regulatory requirements.

The MD-200 Metal Detector plays a crucial role in the quality assurance process by integrating seamlessly into the production line to detect metallic contaminants. Products pass through the detector, where high-sensitivity sensors scan for any metal fragments. Upon detection, the system signals the rejection mechanism, promptly removing the contaminated product from the line.

  • Single-Stream Buffer Transport Module: Manages the flow from upstream assembly to maintain continuous production without bottlenecks.
  • RP300 Rotary Pick and Place Feeder: Accurately places components into the system with high precision, preparing them for wrapping and sealing.
  • E10 Wrapper with 4-Side Seal: Ensures each medical kit is securely sealed, maintaining product integrity and sterility with precise four-side sealing.
  • DF400 Desiccant Feeder with Bulk Unwind Station: Integrates desiccants into the packaging, cut and dispensed synchronously with the packaging speed.
  • SJ75 DOD Inkjet System with Controller: Applies high-resolution UDI codes and other critical information directly onto the packaging film.
  • DV250 Divert Module: Diverts any non-conforming kits out of the production line, ensuring only products that meet quality standards proceed.
  • VSC1000 Vision Scan Camera: Inspects all print work for accuracy, clarity, and placement, ensuring compliance with quality standards.
  • HMI10 Human Machine Interface and Allen-Bradley System Motion Control: Provides central control and monitoring of the entire system, allowing adjustments and real-time tracking.
  • Delta-X Tracker Real-Time Data Controller: Offers end-to-end data traceability, tracking critical data for compliance and production efficiency.

The MD-200 leverages Delta-X software for real-time control and end-to-end reporting, ensuring precision in medical kit assembly. Its servo-driven mechanisms enhance placement accuracy and speed, while its seamless integration with high-speed DOD printing meets stringent regulatory demands, significantly boosting throughput with minimal downtime.

FF Series

Friction Feeder

Worlds first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.

HSL-60

High-Speed Label Applicator

The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.