FF Series
Friction Feeder
Worlds first inline solution for high volume personalization, affixing, packaging and pack-out of secure open and closed loop cards at 20,000 PPH.
MD-200
Multi-Stream Finishing
and Packaging System
Elevate your medical kit production with the MD-200, a multi-stream system engineered for high efficiency and precision in assembling and packaging medical-grade antigen test kits.
Unmatched Efficiency in Medical Kit Production
The MD-200 streamlines the final assembly of medical kits through its advanced multi-lane capabilities. Each production lane meticulously adds components, folds carriers, applies DOD serialization, and securely guides kits into wrapping modules, enhancing throughput and precision.
Medical Kits
Pharmaceutical Products
Fast Moving Consumer Goods
Efficiency
- Multiple-stream technology supports simultaneous kit assembly.
- Achieves a production speed of 200 PPM, optimizing throughput.
- Quick changeover capabilities minimize downtime between production runs.
Precision
- Advanced servo-driven system ensures precise component placement.
- DOD serialization for accurate tracking and compliance.
- Real-time data tracking and validation enhance product integrity.
Cost-Effectiveness
- Reduces labor costs with automated multi-lane processing.
- Lowers per-unit production costs through efficient design and operation.
- Minimizes waste with precise material handling and usage.
Watch the Multi-Stream Finishing and Packaging
System in Action
- Multi-Lane Configuration: Simultaneously assembles multiple kits, increasing throughput.
- Integrated DOD Inkjet Printing: Offers high-resolution serialization directly on components, enhancing traceability.
- Automated Quality Control: Utilizes advanced sensors and cameras to ensure each kit meets exact specifications.
- Servo-Driven Precision: Features digital brushless servo motors for precise motion control throughout the assembly process.
- Real-Time Data Monitoring: Incorporates a system for instant data tracking and validation to ensure production accuracy.
- Advanced User Interface: Equipped with a sophisticated HMI (Human Machine Interface), enabling easy control and monitoring of the system.
- Throughput Capacity: Capable of handling up to 200 kits per minute, optimizing production efficiency.
- Quick Changeover: System design allows for rapid adjustments, with changeovers taking just 2–3 minutes.
- Serialization Technology: Utilizes Drop-on-Demand (DOD) inkjet printing at 600 DPI for detailed and durable markings.
- Material Handling: Designed to work with a variety of packaging materials, including sensitive medical components.
- Operational Dimensions: Accommodates multiple lanes with adjustable settings to handle different kit sizes and configurations.
- Compliance and Safety: Meets high standards for medical device production, ensuring compliance with regulatory requirements.
Process Flow
The MD-200 Metal Detector plays a crucial role in the quality assurance process by integrating seamlessly into the production line to detect metallic contaminants. Products pass through the detector, where high-sensitivity sensors scan for any metal fragments. Upon detection, the system signals the rejection mechanism, promptly removing the contaminated product from the line.
- Single-Stream Buffer Transport Module: Manages the flow from upstream assembly to maintain continuous production without bottlenecks.
- RP300 Rotary Pick and Place Feeder: Accurately places components into the system with high precision, preparing them for wrapping and sealing.
- E10 Wrapper with 4-Side Seal: Ensures each medical kit is securely sealed, maintaining product integrity and sterility with precise four-side sealing.
- DF400 Desiccant Feeder with Bulk Unwind Station: Integrates desiccants into the packaging, cut and dispensed synchronously with the packaging speed.
- SJ75 DOD Inkjet System with Controller: Applies high-resolution UDI codes and other critical information directly onto the packaging film.
- DV250 Divert Module: Diverts any non-conforming kits out of the production line, ensuring only products that meet quality standards proceed.
- VSC1000 Vision Scan Camera: Inspects all print work for accuracy, clarity, and placement, ensuring compliance with quality standards.
- HMI10 Human Machine Interface and Allen-Bradley System Motion Control: Provides central control and monitoring of the entire system, allowing adjustments and real-time tracking.
- Delta-X Tracker Real-Time Data Controller: Offers end-to-end data traceability, tracking critical data for compliance and production efficiency.
Included Technologies
The MD-200 leverages Delta-X software for real-time control and end-to-end reporting, ensuring precision in medical kit assembly. Its servo-driven mechanisms enhance placement accuracy and speed, while its seamless integration with high-speed DOD printing meets stringent regulatory demands, significantly boosting throughput with minimal downtime.
HSL-60
High-Speed Label Applicator
The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
