HYPERVISION 3500

Multi-Layer Vision and Lamination Inspection System

Precision Secure Document Inspection System at Production Speeds — Automated Quality Assurance and NFC Validation for Zero-Defect Manufacturing.

10 Micron

Defect Detection

NFC & RFID

Chip Validation

3,500 U/h

Inspection Speeds

Full Traceability

With Delta-X Tracker

Zero-Defect

Manufacturing

ERP and MES

Modular Integration

Select

Overview

Features & Specifications

Workflow

Included Technologies

Advanced 8K Secure Document Inspection System for Maximum Compliance & Security

The HyperVision 3500 sets a new industry benchmark in automated secure document inspection. Engineered specifically for secure credential manufacturing, including passports, national IDs, financial cards, and currency substrates, this advanced vision inspection platform combines 8K ultra-high-resolution optical systems, real-time embedded NFC/RFID chip validation, and fully integrated traceability.

Manufacturers gain unmatched quality control, compliance assurance, and productivity — achieving precision that manual inspection and current systems cannot match.

Passports and Laminations

Government-Issued IDs and Secure Credentials

Currency and Banknote

Enhanced Security & Regulatory Compliance

Achieve 100% compliance with stringent global security regulations (ICAO, ISO, EMV)
Real-time embedded chip validation to detect non-conforming units immediately
Full data transparency with serialized, audit-ready inspection logs

Improved Production
Efficiency

High-speed operation at 3,500 units per hour reduces inspection bottlenecks
Automated defect detection drastically reduces manual oversight and rework
Modular automation design enables easy scaling and integration with existing systems

Superior Quality & Product Integrity

Detects micro-defects as small as 10 microns, far surpassing manual accuracy
Ultrasonic sensors verify lamination bonding and thickness consistency
Robotic handling ensures precise alignment and eliminates variability

Features Specifications

Multi-Layer High-Resolution Optical Inspection
Real-Time NFC and RFID Chip Validation Module
Delta-X Vision Intelligence for AI-Powered Defect Detection
Ultrasonic Sensor Technology for Lamination Integrity

Fully Robotic Material Handling and Automated Sorting
Inline Print-and-Apply Labeling with Real-Time Serialization
Modular Conveyor Layout for Flexible Integration
End-to-End Data Tracking via Delta-X Tracker

Inspection Resolution: Defects down to 10 microns
Throughput Capacity: 3,500 units/hour (1 cycle per second)
Optical Inspection: Dual-sided, multi-camera array
Embedded Chip Validation: Live NFC & RFID testing

Traceability Platform: Delta-X Tracker serialized logging
Integration Capability: Compatible with ERP/MES systems
Material Formats: Supports 182 × 405 mm and 186 × 264 mm substrates
Regulatory Compliance: ICAO, ISO, EMV, and global security standards

Process Flow

The HyperVision 3500 automates every critical step in secure document inspection, providing unparalleled accuracy, reliability, and traceability from initial loading through to final sorting and labeling.

Material Handling & InfeedInner-Side Inspection & ValidationOuter-Side Inspection & Chip Validation Sorting, Labeling & Traceability

Walking-Beam Stack Infeed: Efficient, continuous feeding of document stacks for uninterrupted throughput.
Pick and Place Robots (Passport Covers): Precision handling and accurate positioning of passport covers to ensure inspection readiness.
Pick and Place Robots (Separator Sheets): Automatic removal and management of separator sheets to reduce manual labor.

Separator Sheet Outfeed: Efficient recycling and reuse of separator sheets, reducing waste and cost.
Vacuum Conveyor Alignment: Secure, stable positioning of documents, maintaining precise alignment throughout inspection.
Optical Alignment Sensors: Real-time monitoring and automatic adjustment to ensure exact document positioning prior to inspection.

Teslin Side Vision Inspection: Multi-angle, ultra-high-resolution cameras detect scratches, delamination, bubbles, dents, and micro-contaminants.
Ultrasonic Sensor Assembly: Accurately measures thickness, bonding consistency, and verifies lamination integrity.
3D Scanning for Delamination Detection: Advanced sensors quickly detect subtle internal defects, ensuring structural quality.

Real-Time Defect Flagging: Immediate identification and logging of defects, linked directly to unique serialized product IDs.
Delta-X Vision Intelligence: AI-powered inspection analysis to detect and classify defects with superior accuracy.
Automated Defect Logging: Comprehensive, timestamped records generated and integrated instantly with Delta-X Tracker software.

Automated Turnover Module: Precision reorientation of documents for thorough secondary inspection without compromising speed.
Outer Surface Vision Inspection: Advanced camera arrays to detect print imperfections, surface scratches, and misalignment as small as 10 microns.
Embedded NFC/RFID Chip Validation: Real-time resonance frequency and electrical validation, confirming chip performance and placement.

Registration Mark Printing: Precision application of marks for accurate downstream alignment and traceability.
AI-Enhanced Inspection Logic: Automatic detection and differentiation between critical and minor defects to prioritize sorting actions.
Quality Factor Measurement: Ensures embedded chips meet rigorous standards for functionality and compliance.

Automated Robotic Sorting: Intelligent sorting mechanism immediately diverts defective products for review or reprocessing.
Stack Elevator Outfeed: Automatic stacking and transfer of approved products for organized, damage-free output.
Outfeed Product Jogger: Ensures neat, precise alignment of documents, readying them for efficient downstream processes.

OK/NOK Conveyor System: Clearly distinguishes compliant from non-compliant products, ensuring accuracy and reliability in sorting.
Inline Print-and-Apply Labeling: Real-time, serialized labeling directly linked to unique inspection records for full traceability.
Delta-X Tracker Integration: Seamless connectivity with ERP/MES systems, providing comprehensive auditability, real-time reporting, and end-to-end production transparency.

Included Technologies

The HyperVision 3500 incorporates advanced, integrated technologies designed to deliver unmatched precision, secure document inspection, comprehensive real-time traceability, automated defect detection, and NFC/RFID validation — ensuring 100% zero-defect compliance and optimal production efficiency.