RP Series
Rotary Pick and Place Series
Consistently feed, insert, attach, and batch delicate materials and oddly shaped products at 30,000 PPH, with vacuum pick & place motion and ±0.02″ placement accuracy.
EMV-250
Smart Card Issuance
Engineered to meet the rigorous demands of EMV chip card encoding, this system combines advanced encoding capabilities with high-speed processing to deliver unparalleled efficiency.
High-Speed Issuance and Fulfilment of Dual Interface Chip Cards
The EMV-250 is tailored for high-volume card issuance environments where precision and operational efficiency are paramount. This system excels in embedding and encoding EMV chips into credit and debit cards, featuring a seamless integration of loading, encoding, and verification processes in a single pass.
With the capability to process thousands of cards per hour, the
Payment Cards
SIM Cards
Open Loop Cards
Speed & Efficiency
- Achieve speeds of up to 10,000 cards per hour, ensuring timely delivery and meeting high-demand requirements.
- Encode 24 cards simultaneously using the innovative encoding wheel, maximizing throughput and efficiency.
- Selective feeding of up to 6 different card bodies at once, enabling rainbow deck issuance and printing up to 20,000 cards per hour without the need for changeovers.
Security & Personalization
- Chip cards offer superior security over traditional magstripe cards, with unique encryption methods developed exclusively with Pack-Smart’s Delta-X Data Management Platform.
- Utilize 4-colour DOD print technology with UV-curable inks for fast, high-resolution, and personalized card printing.
- Integrated print verification ensures each card matches the input file, guaranteeing accuracy and quality.
Technology & Integration
- The system’s modular approach allows for easy integration of additional features, ensuring adaptability to evolving market needs.
- Fiber optic network ensures lightning-speed communication between components, ensuring 100% product quality and secure data reporting.
- Delta-X Software offers end-to-end tracking, configurable workflows, and batch processing, providing a holistic solution for card personalization.
Watch the Smart Card Issuance Solution in Action
- Dynamic Card Feeding: Ability to selectively feed up to 6 different card bodies simultaneously, enabling diverse card issuance without changeovers.
- Simultaneous Encoding: Innovative encoding wheel that encodes 24 cards at once, optimizing the encoding process.
- High-Speed Printing: Utilizes 4-colour DOD print technology with UV-curable inks for fast, high-resolution card printing.
- Advanced Security: Chip cards developed through unique encryption methods with Pack-Smart’s Delta-X Data Management Platform.
- Integrated Verification: Ensures each card’s print matches the input file, guaranteeing accuracy and quality.
- Modular Design: Allows for easy integration of additional features, ensuring adaptability to evolving market needs.
- Up to 10,000 cards per hour
- 24 cards simultaneously
- Up to 6 different card bodies at once
- 4-colour DoD print with UV-curable inks
- Chip cards with unique encryption methods
- Integrated print verification system
- Fiber optic networked system
- Delta-X Software with end-to-end tracking and configurable workflows
- Supports Sequential, Random, and One Recipe workflows
Process Flow
The process flow for the EMV-250 Smart Card Issuance System is meticulously designed to ensure secure, efficient, and precise production of smart cards. This system seamlessly integrates each step, from initial card personalization to final quality inspection, guaranteeing
- Pressure Sensitive Label Application: Applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
- High-Speed Label Applicator: Printer can selectively inhibit labels — meaning it can add or not add a label.
- Drop-on-Demand Inkjet (4 colours): Can dynamically print each run, compared to traditional printers, which can only print the same identical image each run. Edge-to-edge printing, meaning the printer prints beyond the edges of the card (bleeds over the edge) to ensure the card is fully covered.
- DOD Inkjet: Smart Jet uses industry-leading head technology to deliver UV-cured 600 DPI DOD Ink onto any surface at speeds over 500 feet per minute.
- Card Surface Plasma Treatment: Cleans debris buildup on a card and keeps the card warm so ink adheres properly. On the back of the card, 3 plasma guns are used so that the MAG strips are not interrupted. Front of the card uses 6 plasma guns to treat the full width.
- Ionizer: Stops the card from misting to protect it from distortion. Without an ionizer, static builds up, and this leads to jet out where white lines appear through the card.
- LED UV Curing: The UVL features a high-power LED UV lamp intended for high-speed, single-pass drying or curing applications.
- Chip Encoding: The high-speed encode module combined with the pogo pin contact interface allows easy integration with the customer’s existing infrastructure and provides a solid return on investment.
- Mag Encoding: The module supports encoding magnetic stripes from top and bottom. The system can be configured with two or three-track read and write heads, providing reliable magnetic stripe encoding capabilities.
- Print Inspection & Validation: OCR (optical character recognition) verification that can read text that’s been printed. Can read 1D/2D barcodes, such as QR codes.
- Label Placement Inspection: Label inspection counts the number of black pixels and checks that the pixel count is below the 2000 black pixel threshold.
- Card Turnover & Re-registration: Uses a belt/band to turn the card over 180° in case printing on the back side is required. Can be replayed with
straight-through. - Rejection: Divert non-compliant products from the product stream through reciprocating gate.
Included Technologies
The EMV-250 Smart Card Issuance System incorporates cutting-edge technologies to enhance its performance and reliability. Key technologies include high-resolution printing for card personalization, advanced encryption for data security, and automated quality control systems to ensure the highest standards of card production.
HSL-60
High-Speed Label Applicator
The HSL-60 is a highly versatile module that applies pressure sensitive labels at high speeds and accuracy for the most demanding precision-critical applications.
SJ Series
DOD Inkjet
Smart Jet uses industry leading head technology to deliver UV Cured 600 DPI DOD Ink onto any surface.
UVL-7550
LED UV Curing Technology
The UVL-7550 integrates high-power LED UV lamps for superior, high-speed, single-pass drying and curing applications. Offering an eco-friendly solution with significantly reduced power consumption compared to traditional systems.
VSC-1000
Vision Scan System
The VSC1000 Vision System offers state-of-the-art vision scanning and real-time image processing, ideal for high-speed production environments.
DZ Series
Zoned Divert Gate System
Elevate efficiency with the DZ Series Zoned Divert, designed for precise sorting and high-capacity handling in demanding industrial environments.
BSC-1000
Barcode and Data Reading
A user-friendly, fully packaged CCD reader, offering easy integration and several configurations to meet a variety of needs.
