CC-500

Carton Check and Defect
Detection System

Elevate your production quality with the CC-500, a cutting-edge defect detection system designed to ensure flawless carton output through comprehensive inspection.

Validate 100%
Print Quality

Product Width
up to 250 mm

Inspection Speed
at 150 m/min

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Overview

Features & Specifications

Workflow

Included Technologies

Ultimate Precision in Print Quality Assurance

The CC-500 delivers unparalleled defect detection for cartons by integrating advanced imaging and processing technology to inspect a variety of materials at speeds up to 150 meters per minute.

This system is adept at identifying a wide range of print defects and substrate inconsistencies, ensuring that only perfect cartons reach your customers.

Folding Cartons

Paper & Corrugated Material

Quality Control

Ensures 100% inspection of print, embossing, and foil on each carton, significantly reducing the risk of customer rejections.
Advanced defect classification and real-time alerts allow for immediate correction, minimizing waste.
Integrates seamlessly with existing production lines, enhancing overall efficiency without compromising on throughput.

Operator Efficiency

User-friendly interface and automated setup reduce operator workload and training time.
Real-time data and image capture of defects enhance operator decision-making.
Customizable reports and analytics support continuous improvement and operational oversight.

Driven Reliability

High-resolution line scan cameras combined with LED illumination capture minute defects in real time.
Flexible system configuration accommodates a range of substrate types and sizes.
Robust data management tools ensure traceability and consistency across production batches.

Watch the CC-500 in Action

Features Specifications

High-Resolution Inspection Cameras: Deploy the latest line scan technology for sharp imaging and accurate defect detection.
Automated Defect Classification and Response: Sophisticated software algorithms classify defects and automatically guide response actions, such as ejecting defective sheets.
Flexible Material Handling: Accommodates various materials, including paper, paperboard, plastic, and foils, ensuring versatility across packaging applications.

Advanced Reporting Capabilities: Generates detailed defect reports and integrates with enterprise systems for comprehensive quality management.
Robust System Integration: Seamlessly connects with in-line equipment like roll splicers and foil stampers, creating a unified production flow.
Customizable Inspection Sensitivity: Settings can be adjusted for different products or customer requirements, ensuring tailored inspection processes.

Max Speed: 150 m/min for continuous inspection
Material Width: Up to 250 mm
Inspection Accuracy: Detects defects as small as 0.18 mm

System Flexibility: Supports integration with multiple camera views for comprehensive coverage
Connectivity: Includes options for network integration and remote diagnostics

Process Flow

The CC-500 Compact Carton Former revolutionizes the way retail-ready packaging is produced by integrating a seamless process flow that ensures efficiency and consistency.

Feeding and Transfer Defect Detection and Classification Quality Control and Data Management Software

SF500 Smart Feeder: Utilizes high-performance brushless servo motors managed by a leading-edge motion controller, enabling precise product feeding at high speeds. This feeder is designed for continuous operation and supports quick setup changes through its user-friendly touchscreen interface.

VC500-12 Vacuum Conveyor: Ensures stable and secure transportation of materials through the inspection zone with an advanced vacuum system that adjusts to accommodate different substrate thicknesses and widths.

Vision Camera Inspection System: Employs state-of-the-art high-resolution line scan cameras to capture detailed images of each carton. This system uses advanced image processing algorithms to detect a wide range of defects, such as color deviation, streaks, and misregistration.

LED Illumination System: Provides optimal lighting conditions for the inspection cameras, enhancing defect detection by improving contrast and clarity in the captured images.

Delta-X Tracker: Acts as the central data management system, logging all detected defects and managing quality control processes. It provides real-time feedback and detailed reports, helping to ensure consistent product quality and enabling quick response to any issues.

SQL Database Integration: All inspection data, including images and defect classifications, are stored in an SQL database, allowing for easy retrieval and analysis. This system supports historical data analysis and real-time decision-making.

Emerald 2500 Configurable System Motion Controller: Controls the entire inspection system, ensuring synchronized operation between feeding, inspection, and output. It facilitates the integration of the CC-500 with existing production lines, maintaining high throughput and operational efficiency.

HMI10 Human Machine Interface: Provides an intuitive user interface for system operators, allowing easy control over the inspection process and quick access to system settings and diagnostics. It supports multi-language functionality and is designed for ease of use to minimize operator training requirements.

Included Technologies

The CC-500 Compact Carton Former is equipped with cutting-edge technologies that enhance its operational capabilities, ensuring precise, efficient, and reliable carton formation. By incorporating advanced automation, real-time monitoring, and quality assurance features, the CC-500 sets a new benchmark in packaging technology. Here’s a closer look at the state-of-the-art technologies integrated into the CC-500 system.